Mc3?1??0.14?0.04??0.04=0.073 3?4?769.74?0.15?115.46
Mc41??0.04=0.02 21?0.15??840?769.74??5.272
?5?Mc51??0.04=0.013 3fBz????iMci119.44???1Mc1??2Mc2??3Mc3??4Mc4??5Mc5??EIEIEIi?15??E?210?109Pa I??64D4(1??4)?0.04D4
22?fB?fBy?fBz?36.5036.50?EI210?109?0.04?7.67?10?2??4?1.26?10?4m
C. 疲劳强度校核:
若不计键槽对抗弯截面系数的影响,则危险截面处抗弯截面系数:
???D332(1??4)?3.43?10?5m?3
由弯矩M不变可知该循环为对称循环,则有:
?max???minM??W
1204.262?769.742Pa?41.71MPa?53.43?10Wp?2Wz?2W?6.86?10?5
16
?max?MX124.14?Pa?1.81MPa?5WP6.86?10
查表确定铣加工的键槽危险截面处疲劳强度的影响系数:
K??1.60K??1.88???0.75???0.73??1.8
则:
n????1K??max????420MPa1.60?41.71MPa0.75?1.8?8.50
n????1K??max???240MPa??92.68 1.88?1.81MPa0.73?1.8n???n?n?2n??n?2?8.46?3
故E处满足疲劳强度要求。
2. 对超静定情况进行校核
?4?4??0.5?10m?f?1.26?10m,故此轴为超静定,由B且为一次静不定。由变形协调条件可知: fFB?fB??。分别沿y、z轴加一单位力并作FBy、FBz及单位力的弯矩图有:
17
?fFBy?fBy???1212?0.18?0.14FBy??0.14??0.55?0.14FBy??0.14]?[1EI232?0.00448EIFByf30.89 并且已知: By?
EI
代入上式有:FBy?30.89??EI0.00448?3659.36N
同理可得:
f19.44Bz?
EI
F.44??EIBz?190.00477?1099.90N
从而求A、C点的支反力有:
?MCy?F??FAy?l1?l2??FByl2?FEya?MDz?FHyl3?0?MAy?F??FCy?l1?l2??FByl1?FEy?l1?l2?a??MDz?FHy?l1?l2?l3??0?MCz?F??FAz?l1?l2??FBzl2?FEza?MDy?FHzl3?0
?MAz?F??FCz?l1?l2??FBzl1?FEz?l1?l2?a??MDy?FHz?l1?l2?l3??0FAy??680.73N
FAz??2155.82N
FCy??7873.88N
FCz?2597.32N
做剪力图FQy、FQz如下所示:
3
18
由上图有:Mc?C点为危险点
22Mcy?Mcz?1785N?m
A. 第三强度理论校核有:
19
?r3?1??32Mc2?Me2?[?]
D3(1??4)
???2D?5.29?10m 代入数据解得:1B. 由刚度对轴进行校核:
利用图乘法???i?1n?iMciEI??对各点进行刚度校核:
1) 根据D点的刚度对主轴进行校核,分别沿y、z轴加一单位力得到如下图所示弯矩图:
1?1???0.18?122.53??11.03
2Mc1?2?0.042?0.028 3 20