and can achieve high accuracy and low surface roughness, in Manufacturing still plays an important role in the process. Cutting metal materials have many classifications. Common are the following three kinds.
By cutting process feature distinguishing characteristics of the decision process on the structure of cutting tools and cutting tools and work piece relative motion form. According to the technical characteristics of cutting can be divided into: turning, milling, drilling, boring, reaming, planning, shaping, slotting, broaching, sawing, grinding, grinding, honing, super finishing, polishing, gear Processing, the worm process, thread processing, ultra-precision machining, bench and scrapers and so on. By material removal rate and machining accuracy distinction can be divided into: ① rough: with large depth of cut, one or a few times by the knife away from the work cut out most or all allowances, such as rough turning, rough planning, Rough milling, drilling and sawing, etc., rough machining precision high efficiency low, generally used as a pre-processing, and sometimes also for final processing. ② Semi-finishing: General roughing and finishing as the middle between the process, but the work piece accuracy and surface roughness on the less demanding position, but also can be used as the final processing. ③ finishing: cutting with a fine way to achieve higher machining surface accuracy and surface quality, such as fine cars, fine planning, precision hinges, grinding and so on. General is the final finishing process. ④ Finishing process: after the finish, the aim is to obtain a smaller surface roughness and to slightly improve the accuracy. Finishing processing allowance is small, such as honing, grinding, ultra-precision grinding and super finishing and so on. ⑤ Modification process: the aim is to reduce the surface roughness, to improve the corrosion, dust properties and improve appearance, but does not require higher precision, such as polishing, sanding, etc. ⑥ ultra-precision machining: aerospace, lasers, electronics, nuclear energy and other cutting-edge technologies that need some special precision parts, high accuracy over IT4, surface roughness less than Ra 0.01 microns. This need to take special measures to ultra-precision machining, such as turning mirror, mirror grinding, chemical mechanical polishing of soft abrasive.
Distinguished by method of surface machining, the work piece is to rely on the machined surface for cutting tool and the work piece to obtain the relative motion. By surface methods, cutting can be divided into three categories. ① tip trajectory method: relying on the tip relative to the trajectory of the surface to obtain the required work piece surface geometry, such as cylindrical turning, planning surface, cylindrical grinding, with the forming surface, such as by turning mode. The trajectory depends on the tool tip provided by the cutting tool and work piece relative motion. ② forming tool method: short forming method, with the final work piece surface profile that matches the shape forming cutter or grinding wheel, such as processing a shaped surface. At this time forming part of the machine movement was replaced by the blade geometry, such as the shape of turning, milling and forming grinding forming and so on. The more difficult the manufacture of forming cutter, machine - clamp - work piece - tool formed by the process system can withstand the cutting force is limited, forming method is generally used for processing short shaped surface. ③ generating method: also known as rotary cutting method, cutting tool and work piece during processing as a relatively developed into a campaign tool (or wheel) and the work piece instantaneous center line of pure rolling interaction between the