GBThefollowingmenuisshownwheneither“GEAR1”,“GEAR2”or“GEAR3”hasbeenselected:
N1N2XXByenteringvaluesforN1andN2anygearratiolocatedafterthemotorgears(forexampleFHP36)canbeselected.
N1=thenumberofteethofthegearwheelofthemotorshaft.N2=thenumberofteethofthegearwheeloftheoutgoingshaft.Example:fzb2d3ea
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GB2.BinaryinputsWIREFEEDAXISPEHTRAVELAXISBinaryinputsDRIVETRIMMENUNotused,Guards,Limitsw,Start/stopAdjustingandusingtheinputsareonlypossibleifproductcode“FREE2AX“or“FREE3AX”havebeenselected.
Ifotherproductcodes(fixedones)areselectedtheinputswillnotbeactive.Thefollowingalternativesareavailable:SS
Notused
Theinputsarenotactive.Guards
2transducers(waterandgasflowguardswithnormallyclosed(NC)contactfunction)canbeconnected.
Note.Ifonlyonetransducerisconnectedtheotherinputmustbebridged.S
Limitswitch
Limitswitches(normallywithclosed(NC)contactfunction)aretobe
connectedtotheinputs.Whenoneofthelimitswitchesisactivated(opened)themotionofthemotorceases,andonlythemotionintheoppositedirectionispossible.S
Start/stop
Thefunctionisusedwhenexternalstartandstopoftheweldingisdesired.Astartingcontact(closingNO)istobeconnectedtoinputK22.ThestopfunctionistobeconnectedtoK23.
Thecontactfunctionofatransducerconnectedtotheinputsshallnormallybeclosed(NC).Whentheswitch(GuardsorLimitswitch)isopenedthiswillbeindicatedinthebottomrightpartofthedisplaybyaflashingcontactsymbol.
(Flashing)
InletK22orK23isopen.
TheinputsK22andK23ontheDCDUOboardcanbeassigneddifferentfunctionsonthissub--menu.
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GB3.DRIVETRIMMENU
WIREFEEDAXISPEHTRAVELAXISBinaryinputsNotused,Guards,Limitsw,Start/stopDRIVETRIMMENUUsethismenutosetuptherequiredparameterandsettingvaluesforthePEHelectronics.
DatasettingsarestoredintheIC15flashmemorychip(seepage23).
Thesettingsarethereforeuniqueforeachelectronicunitandareshowninthismenu.
Thepresetvaluesforanuntrimmedelectronicscardareshowninthetableonpage34.ThevaluesforatrimmedelectronicscardwilldifferfromthoseofthePresetValues.
Setyourownoffsetvaluesforthewirefeedmotor(M1)VXPoffset32768,andforthetravelmotor(M2)VYPoffset32768.Example:Howtoadjusttheoffseterrorofthetravelmotor:SSS
SelectDRIVETRIMMENUandpress
.
SelectVXPoffsetandpress.
Enterthedesiredvalue,forexample32868.
+
SReturntotheMAINMENUbyholdingdown.ThevalueoftheVXPoffsetisnow32868.
ProceedinthesamewaytoadjusttheoffseterrorVYPoffset32768ofthetravelmotor.
Ifnecessary,trimmingdatafortherespectiveelectronicscardcanbeorderedfromESAB.
Whenorderingtrimmingdata,themanufacturingnumbermustbeindicated(tobefoundontheDCDUOcard,capacitorC201).
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GBThepresetvaluesforanuntrimmedelectronicscardareshowninthefollowingtable:
NameTrimmenuVNscaleVXPoffsetVXNoffsetCXPoffsetCXNoffsetVYPoffsetVYNoffsetCYPoffsetCYNoffsetVXPscaleVXNscaleCXPscaleCXNscaleVYPscaleVYNscaleCYPscaleCYNscaleTrimmingDefaultvalues204803276832768327683276832768327683276832768192001920032003200192001920032003200Explanation(meaning)
PowersupplytoDCbusPositivevoltageoffset,wirefeedmotorNegativevoltageoffset,wirefeedmotorPositivecurrentoffset,wirefeedmotorNegativecurrentoffset,wirefeedmotorPositivevoltageoffset,travelmotorNegativevoltageoffset,travelmotorPositivecurrentoffset,travelmotorNegativecurrentoffset,travelmotorPositivearmaturevoltagemeasurement/speed--con-trolledwirefeed
Negativearmaturevoltagemeasurement/speed--con-trolledwirefeed
PositivearmaturecurrentmeasurementNegativearmaturecurrentmeasurementPositivearmaturevoltagemeasurement/speed--con-trolledtravelmotor
Negativearmaturevoltagemeasurement/speed--con-trolledtravelmotor
PositivearmaturecurrentmeasurementNegativearmaturecurrentmeasurementfzb2d3ea
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GB12.1.3FunctionsettingsavailableforFREE3AX:
Thefollowingmenuisshownwhen“FREE3AX”hasbeenselected:
Seeonpage35Seeonpage30
PEHAXESEXTERNALAXISROL,POS,LINWhenweldingdemandsconnectionofanexternalRollerbed(ROL),
Positioner(POS)orLinearaxis(LIN)settingsmustbemadein“FREE3AX”.TosteerROL,POSorLINtheanaloguePCBcardmustbeconnected.
ThePCBgivesareferencesignalof0--10Vandtwodirectionsignals(rightandleft).
1.PEHAXES
Thefollowingmenuisshownwhen“PEHAXES”hasbeenselected:
Seeonpage30Seeonpage30Seeonpage32Seeonpage33
WIREFEEDAXISPEHTRAVELAXISBinaryinputsDRIVETRIMMENUNotused,Guards,Limitsw,Start/stopForavailablesettings,seeonpage30--34.
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