MLD,m?0.940?78.11??1?0.940??112.61?80.18kg/kmol
加料板:yF?0.935,xF?0.702(查相平衡图)
MVF,m?0.935?78.11??1?0.935??112.61?80.35kg/kmol MLD,m?0.702?78.11??1?0.702??112.61?88.39kg/kmol
精馏段:MV,m??78.59?80.35??79.47kg/kmol
ML,1??80.18?88.39?/2?84.29kg/kmol
提镏段:y2?0.0108 x2?0.00288(查相平衡图) MV,2??112.23?80.70?/2?96.46kg/kmol ML,2??112.42?88.39?/2?100.41kg/kmol
6.4平均密度
塔顶:ρLD,A?912.13?1.1886t?912.13?1.1886?80?817.0kg/m3
ρLD,B?1124.4?1.0657t?1124.4?1.0657?80?1039.1kg/m3 1ρLD,m?aAa0.980.02?B???ρLD,m?820.5kg/m3 ρLD,AρLD,B817.01039.1进料板:ρLF,A?912.13?1.1886t?912.13?1.1886?88?807.5kg/m3
ρLF,B?1124.4?1.0657t?1124.4?1.0657?88?1030.6kg/m3 1?LF,m?aA?LF,A?aB?LF,B?0.620.38???LF,m?879.88kg/m3 807.51030.6塔底:?Lw,A?912.13?1.1886t?912.13?1.1886?131.8?755.47kg/m3 ?Lw,B?1124.4?1.0657t?1124.4?1.0657?131.8?983.94kg/m3
1?Lw,m?aA?Lw,A?aB?Lw,B?0.980.02???Lw,m?757.58kg/m3
755.47983.94精馏段:?L,1??820.5?879.88?/2?850.19kg/m3 提馏段:?L,2??757.58?879.88?/2?818.73kg/m3
6.5液体的平均表面张力
塔顶:σD,A?21.08mN/m;σD,B?26.02mN/m(80℃)
?σAσBσD,m???σx?σxBA?AB?21.08?26.02???????21.14mN/m ??D?21.08?0.014?26.02?0.986?进料板:σF,A?20.20mN/m;σF,B?25.34mN/m(88℃)
???A?B20.20?25.34????F,m??????20.20mN/m ??x??x??20.20?0.298?25.34?0.702?BA?F?AB 塔底:?w,A?15.2mN/m;?w,B?20.3mN/m(131.8℃)
???A?B15.2?20.3????w,m??????20.28mN/m ??x??x??15.2?0.99712?20.3?0.00288?BA?w?AB精馏段:?m1??21.14?20.20?/2?20.67mN/m 提镏段:?m2??20.28?20.20?/2?20.24mN/m
6.6液体的平均粘度
塔顶:查化工原理附录11,在80℃下有:
μLD,m??μAxA?D??μBxB?D?0.315?0.986?0.445?0.014?0.317mPa?s 加料板:μLF,m?0.28?0.728?0.41?0.272?0.315mPa?s
塔底?Lw,m???AxA?w???BxB?w?0.092?0.00288?0.222?0.99712?0.2217mPa?s精馏段:
?L,m??0.317?0.318?/2?0.3175mPa?s
提镏段:?L,m??0.2217?0.318?/2?0.2698mPa?s
7.精馏段的汽液负荷计算
汽相摩尔流率V??R?1?D?1.548?45.51?70.45kmol/h 汽相体积流量Vs1?VMV,m13600?V,m?70.45?79.65?0.541m3/s
3600?2.88汽相体积流量Vh?0.541m3/s?1948.4m3/h
液相回流摩尔流率L?RD?0.548?45.51?24.94kmol/h 液相体积流量Ls1?LML,m13600?L,m?24.94?84.29?0.00069m3/s
3600?850.193液相体积流量Lh?0.00069m3/s?2.475m/h
8.塔和塔板主要工艺结构尺寸的计算
8.1塔径
精馏段:
1.初选塔板间距HT?450mm及板上液层高度hL?60mm,则:
HT?hL?0.45?0.06?0.39m
2.按Smith法求取允许的空塔气速umax(即泛点气速uF)
(安全系数)??max , ?max?c由???L??V ?V 式中,c可由史密斯关联图得,横标的数值为: 查Smith通用关联图得C20?0.08
???负荷因子C?C20???20?泛点气速: umax?C0.2?20.67??0.08??20??0.2?0.0805
??L??V?/?V?0.0805?850.19?2.88?/2.88?1.3808m/s
3.取安全系数为0.7,则空塔气速为 u?0.7umax?0.9665m/s 4.精馏段的塔径
D1?4Vs1/??1?4?0.547?0.849 m
3.14?0.9665圆整取D?900mm,此时的操作气速u?0.9665m/s。 提馏段:
1/21/2Ls2??L2??? 横坐标数值:?Vs2??V1?3.07?10?3?818.73?????0.662?2.88?''?0.077
'' 取板间距 HT?0.45 hL=0.07m 则HT''''?hL?0.38 m
查图可知:c20??\??0.076 c?c20???20?0.2?0.087
?max?0.087??818.73?2.88?/2.88?1.46 m/s
4?0.662?0.907m
3.14?1.025''?2?0.7?max?1.025 m/s D2?4Vs2/??2?''圆整为1.0m 横截面积AT??4?1.02?0.785 m2
''空塔气速:?2?0.662/0.785?0.84 m/s
8.2溢流装置
采用单溢流型的平顶弓形溢流堰、弓形降液管、平形受液盘,且不设进口内堰。 1.溢流堰长 (1) 精馏段:
取lw?0.6D?0.6?0.9?0.54m
堰上溢流强Lh/lw?2.475/0.54?4.583m3/?m?h??100~130m3/?m?h?,满足浮阀板塔的 堰上溢流强度要求。 (2) 提馏段: h''ow?2.843600?3.07?10?32/3()?0.02 m 10000.6''\'' hw?hL?how?0.07?0.02?0.05 m
2.出口堰高
hw?hL?how
对平直堰how?0.00284E?Lh/lw?2/3
2.5由lw/D?0.6及Lh/lw?2.475/0.542.5?11.55,查化工原理课程设计图5-5得E?1,
于是:
how?0.00284?1??2.475/0.54?2/3?0.0078m?0.006m(满足要求)
hw?hL?how?0.06?0.0078?0.0522m(3)降液管的宽度Wd和降液管的面积Af由lw/D?0.7,查化原下P147图11-16得Wd/D?0.14,Af/AT?0.09,即:
Wd?0.224m,AT?0.785D2?2.01m2,Af?0.181m2。 液体在降液管内的停留时间
τ?AfHT/Ls?0.181?0.5/0.00213?42.46s?5s(满足要求) 3.降液管的底隙高度
(1)精馏段:液体通过降液管底隙的流速一般为0.07~0.25m/s,取液体通过降液管底隙的
??0.08m/s,则有: 流速uoho?Ls0.00069??0.02m(ho不宜小于0.02~0.025m,本结果满足要求) ?0.54?0.08lwuo(2)提馏段
''取u?0.10 m/s 则:ho?''oLs2lw?''o?0.051 m 取ho''?0.05 m
''都不小于0.02m,故ho满足要求。 ho和ho8.3塔板布置
(1)边缘区宽度Wc与安定区宽度Ws
边缘区宽度Wc:一般为50~75mm,D >2m时,Wc可达100mm。
安定区宽度Ws:规定D?1.5m时Ws?75mm;D?1.5m时Ws?100mm; 本设计取Wc?60mm,Ws?100mm。 (2)开孔区面积Aa
π2x??Aa?2?xR2?x2?Rsin?1?180R??π0.476?? ?2?0.4760.742?0.4762??0.742sin?1?1800.740???1.304m2式中:x?D/2??Wd?Ws??0.8??0.224?0.100??0.476m
R?D/2?Wc?0.8?0.060?0.740m
8.4开孔数和开孔率
取筛孔的孔径do?5mm,正三角形排列,筛板采用碳钢,其厚度δ?3mm,且取
t/do?3.0。故孔心距t?3?5?15mm。
?1158?103??1158?103???Aa???1.304?6711(孔) 每层塔板的开孔数n??22????t???15?每层塔板的开孔率υ?0.907?t/do?2?0.907?0.101(υ应在5~15%,故满足要求) 32每层塔板的开孔面积Ao?υAa?0.101?1.304?0.132m2 气体通过筛孔的孔速uo?Vs/Ao?1.795/0.132?13.60m/s 4.精馏段的塔高Z1