对中心距A进行修正
因为计算齿数和Zh后,经过取整数使中心距有了变化,所以应根据取定的Zh和齿轮变位系数重新计算中心距A,再以修正后的中心距A作为各挡齿轮齿数分配的依据。
A?mnzh5.5?66取:A=198mm (3.2) ??198.67mm,
2cos?2?cos24°精确螺旋角:
cos?13?14?对一挡齿轮进行角度变位: 端面压力角
tan?t=tan?n/cos?13?14?
?t=21.72°
端面啮合角
cos?t,?Aocos?t? Amnzh??13?14?23.56° 2A ?t,?21.72? 变位系数之和
?n??查变位系数线图得:
?z13?z14??inv?2tan?,?inv??=0
?13?-0.34 ?14?0.34
分度圆直径: d13?z13mn49?5.50??294.01mm
cos?13?14cos23.56°z14mn17?5.50??102.00mm
cos?13?14cos23.56° d14?齿顶高:
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ha13?(f0??13??)m?(1-0.34-0)?5.50?3.63mm ha14?(f0??14??)m?(1?0.34?0)?5.5?7.37mm
齿根高:
hf13?(f0?c??13)m?(1?0.25?0.34)?5.50?8.745mm hf14?(f0?c??14)m?(1?0.25?0.34)?5.50?5.005mm
齿全高:
h?(2f0?c??)m?(2?1?0.25?0)?5.50?12.375mm
齿顶圆直径:
da13?d13?2ha13?294.01?2?3.63?301.26mm da14?d14?2ha14?102.00?2?7.37?116.74mm
齿根圆直径:
df13?d13?2hf13?294.01?2?8.745?276.52mm df14?d14?2hf14?102.00?2?5.005?91.99mm
当量齿数:
zn1?z1(cos?1?2)3z2(cos?1?2)3?49?63.62 3(cos23.56?)17?22.07
(cos23.56?)3 zn2??3.7.2 确定常啮合传动齿轮 初选螺旋角?1?2?24?
z2z14(3.3) ?i
z1z1317 =9.39?=2.902
55而常啮合传动齿轮的中心距与一挡齿轮的中心距相等,即 A?mn?Z1?Z2? (3.4) 2cos?1?2Z1?Z2?2Acos?1?2mn
16
2?198?cos24?
5.50 =65.776 =
得Z1=16.86,Z2=48.93取整为Z1=17,Z2=49,则 i1? 故可取,无需调整齿轮。 精确螺旋角值:
cos?1?2?z2z1349?55??9.33?9.39 z1z1717?17mn(z1?z2) 2A5.50?66 =??1-2?23.56?
2?198
对常啮合齿轮进行角度变位: 理论中心距
Ao?50??17?49?mn?Z1?Z2?5。==198.68mm
2cos?1?22?cos24? 端面压力角
tan?t=tan?n/cos?1?2?
?t=21.72° 端面啮合角
cos?t,?Aocos?t? A ?t,?21.22? 变位系数之和
,?z1?z2??inv?t?inv?t? ?n??
2tan?n =
?17?49??inv21.22??inv21.72??2?tan20?
=-0.13 查变位系数线图得:
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u?z2?2.88 ?1?0.38 ?2?-0.51 z1 分度圆直径
d1?z1mn17?5.50=?102.00mm
cos?1-2cos23.56?z2mn49?5.50=?294.01mm
cos?1-2cos23.56? d2? 齿顶高
ha1?(f0??1??n)mn?(1?0.38?0.25)?5.50?6.215mm ha2?(f0??2??n)mn?(1?0.51?0.25)?5.50?1.32mm 齿根高
hf1?(f0?c??1)mn?(1?0.25?0.38)?5.50?4.785mm hf2?(f0?c??2)mn?(1?0.25?0.51)?5.50?9.68mm 齿全高
h?(2f0?c??n)mn?(2?1?0.25?0.25)?5.50?11mm 齿顶圆直径
da1?d1?2ha1?102.00?2?6.215?114.43mm da2?d2?2ha2?294.01?2?1.32?296.65mm 齿根圆直径
df1?d1?2hf1?102.00?2?4.785?92.43mm df2?d2?2hf2?294.01?2?9.68?274.65mm 当量齿数
zn1?z1(cos?1?2)*3z2(cos?1?2)*3?17?22.07
(cos23.56?)*349?63.62
(cos23.56?)*3 zn2?
3.7.3 确定其他各挡的齿数
?(1)二档齿轮为斜齿轮,初选?11?12?22°
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i2?Z2Z11 (3.5) Z1Z1217Z11Z?i21=6.41?=2.22 Z12Z249A?mn?Z11?Z12?
22Acos?11?122?198?cos22°Z11?Z12?==66.75
5.5mntan?1?2z2z11?(1?)
tan?11?12z1?z2z12 得Z11=46.06,Z12=20.71取整为Z11=46,Z12=21 则,
i2?Z2Z1149?46==6.31≈ig2=6.41 Z1Z1217?21 故可取,无需调整齿轮。 精确螺旋角:
? cos?11?12′mn(z11?z12)??11?12′?21.48°
2A 对二挡齿轮进行角度变位: 理论中心距
Ao? 端面压力角
tan?t=tan?n/cos?11?12?
?t=21.43° 端面啮合角
cos?t,?Aocos?t? A(46?21)mn?Z11?Z12?5.5?==198.72mm 2?cos22°2cos?11?12 ?t,?20.89?
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