论文题目
郑州交通职业学院
毕 业 论 文
汽车通用化设计对汽车总装工艺的
影响
所属系别 保和堂 专业班级 83级一般 姓 名 许仙 学 号 2009 指导教师 白娘子 撰写日期 212 年 4 月
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摘 要
对某些零件或部件的种类、规格，按照一定的标准加以精简统一，使之能在类似产品中通用互换的技术措施。经过统一后，可通用于某些产品中的零件或部件，称为“通用件”。然而对于汽车总装工艺而言，柔性化共线生产必然导致对原有生产线的通用性改造和新老产品生产工艺的优化融合。在产品设计的初期，在满足新车型产品定义所要求的功能实现和性能指标的前提下，对共线生产可能性较大的同级别、同档次的产品推行通用化的设计结构和产品工艺要求，可以降低硬件改造的投资成本、缩短工艺开发的周期、避免工艺瓶颈、改善管理和质量的控制。通用化工作只能综合地进行，才能获得最佳效果，而不能将这项工作局限在个别企业或一些企业范围内。本文结合部分实例，就同级别、同档次产品通用化设计对汽车总装工艺开发的影响进行探讨。
关键词：通用化设计；总装工艺；新车型；柔性化；共线生产
Abstract
For some parts or components of the types, specifications, according to certain standards to streamline unification, can in similar products of interchangeability technical measures. After after reunification, but gm in some products in the parts or components, called \But for the car assembly process is concerned, the flexibility of production line to the original production line will inevitably lead to the general reform and new and old products production technology optimization of fusion. In the early stages of the product design, new product definition model in meet the required performance index and the realization of the function of the premise, were more likely to production line with the level of the products with class, the implementation of universal design structure and the product process requirement, can reduce the cost of investment, hardware transformation process shorten the development cycle, avoid process bottlenecks, improve the management and quality control. Universal work can only be comprehensively, and to get the best effect, and can not be limited in the work of individual enterprise or some enterprise range. Combining with the part of the example, with the level of product design, the same grade generic car assembly process development influence is discussed in this paper. Keywords: universal design; Ga process; New models; Flexibility; Total production line
目录
目录 .......................................................... 2 1引言 ........................................................ 1 2汽车通用化的涵义 ............................................. 1
2.1含义 ............................................................ 1 2.2前提 ............................................................ 2 2.3目的 ............................................................ 2 2.4效果 ............................................................ 2 2.5产品通用化的发展方向 ............................................. 3
3通用化设计的实际应用及方法 ................................... 3
3.1系列开发的通用化设计 ............................................. 3 3.2单独开发某一产品（非系列产品）时 ................................. 3 3.3在老产品改造时 ................................................... 4 3.4企业做法......................................................... 4 3.5通用化的一般方法 ................................................. 4
4通用化设计在实际运用中的影响 ................................. 5
4.1通用化设计对工艺布局与物流储运的影响 ............................. 5
4.1.1工艺布局的影响 ............................................ 5 4.1.2物流储存的影响 ............................................ 5 4.2通用化设计对生产线机械化输送系统柔性化改造的影响 ................. 6 4.3通用化设计对生产设备柔性化改造的影响 ............................. 7
4.3.1产品结构的通用化 .......................................... 7
4.3.2产品工艺要求的通用化 ...................................... 8 4.4通用化设计对检测设备柔性化改造的影响 ............................. 8 4.5通用化设计对工装柔性化改造的影响 ................................. 8 4.6通用化设计对工具共用与选配的影响 ................................. 9
4.6.1标准件与力矩的通用 ........................................ 9 4.6.2减少特殊工具的选用 ........................................ 9 4.7通用化设计对工艺管理、员工培训的影响 ............................. 9
5总结 ....................................................... 10 参考文献 ...................................................... 1 致 谢 ........................................................ 1