AWFB说明书(2)

2019-08-31 17:36

AWFB型无密封自控自吸泵安装使用说明书

泵的装配顺序基本上按照拆卸顺序的反向进行。但装配时要注意各密封面,垫片应完好,并注意切勿漏装垫片和更换不好的垫片。

五、Installation and Use

安装与使用

(1) Installation

泵的安装

1.1 To check the pump and motor after open the box, to attest that there is no damage

or loose in the process of assembly, dismantlement, transportation and the cap of the inlet and outlet is good, and there is no pollution in the pump.

开箱后检查泵和电机,证实没有任何因装、卸、运输过程中造成的损坏和紧固件松动,泵进出口封盖完好,无污染物进入泵内。

1.2 The pump needs no lewis bolt. The basic plane may be measured by level gauged. After

the basic concrete is solidified, you can install the pump on the plane.

本水泵无需地脚固定。安装泵的基础平面用水平仪找平,待基础水泥凝固后把泵安在基础上。 1.3 There are brackets for the inlet and outlet of the pump. The weight of the pipe

supported by the flanges of the inlet and outlet is prohibited. The pipe should be fixed on a bracket which is installed by users themselves. The connecting part of the pipe should be no leakage, tight lest it affects the self-priming, flow and head. 泵的吸、出液管道,左角各自支架,不允许管路重量支承在进、出液口法兰上,而应固定在支承架上(用户自备)。管道连接部位须紧密,不漏气,以免影响自吸功能和流量扬程。 1.4 The bottom part of the inlet should be installed cushion filter to prevent the big

particles entering into the pipe, which may cause damages to the pump.

吸液口底部必须安装随机配备的缓冲板结构滤网,防止超标颗粒吸收而损坏水泵和影响自吸功能。

1.5 The self-priming of the pump uses the principle of the vacuum pump.

本泵是采用真空泵原理自吸。

提供单位:上海阿波罗机械制造有限公司 5

AWFB型无密封自控自吸泵安装使用说明书 1.6 The installation of the pipe should be accordance with the attached drawing No.2 (only for reference.) 管道安装需按图二所示(仅供参考)。 1 Screen 2 Pond 3 OUtlet controlling valve 4 Pump 5 Overflow pipe1 滤网2 容池3 出口控制阀4 水泵5 溢流管 6 Self-control installation 7 Upper-limit sensor 8 Lower-limit Sensor6 自控装置7 上限传感器8 下限传感器图二No.2 (2) Uses of the pump 泵的使用 2.1 After installation, the medium may be primed from inlet as the first conduction, please screw on the nut cap at the inlet to prevent leakage and affecting the self-priming. 安装完毕,从“引流口”灌满介质,作为“首次引流”。请拧紧“引流口”处螺帽,防止漏气而影响自吸。

2.2 When rotate the coupler by hand, you should feel light, and even, and listen carefully

whether there is friction or noise in the pump. If there is noise, you should solve it.

用手盘动联轴器,应感觉轻松且轻重均匀,并注意辨别泵内有无磨擦声和异物等杂音,如有

提供单位:上海阿波罗机械制造有限公司 6

AWFB型无密封自控自吸泵安装使用说明书

则设法排除。

2.3 Before you start the pump, you should start the motor firstly, and confirm the rotation

direction is identical to the mark. The rotation should be clockwise from the motor. 启动水泵前先启动电机,确认电机动转方向是否与标记一致,该泵从电机方向看为顺时针方向旋转。

2.4 The flow, head or (pressure) absorption (distance) should be within the stipulated

range. Otherwise, the current of the motor will wave and affect the operation of the pump.

输液时,流量,扬程(压力)吸程三项指标,必须严格控制在规定范围内,否则将导致电机超电流波动而影响正常进行。

2.5 If the pump has transferred the liquid with crystallizable or sedimentary material,

and after a long time for second use, the conduction liquid should be drawed out from the pump to prevent the crystallization and sediment from damage to the pump. When you restart the pump second, you should be accordance with the article 1. 排污有结晶或沉淀物质的液体,如一段时间不用,应从“放空口”排尽泵腔内引流液防止结晶和沉淀滞留泵腔内,二次启动时造成损坏。再次使用时按第(1)条作引流。

2.6 If the pump has transferred the liquid with no crystallizable or sedimentary material,

and after a long time for second use, you should check if the conducting liquid is sufficient before second operation. If it is not sufficient, you should make it sufficient, then the pump can be self-priming.

排溉结晶,沉淀介质,如长时间停泵再用,启动前,请从“引流口”检查引流液是否充足,如不足请补足后才能自吸。

2.7 After operating 3000 hours, the bearing of the pump should be added lithium base

grease.

水泵每转动3000小时加一次缝纫机润滑油。

六、Electrical control

电气控制部分

(1) The line of the electric air-controlling valve is connected at ex-work.

电动空气控阀接线-出厂时已接好。

(2) The non-special electrical members can’t open the housing to prevent getting electric

提供单位:上海阿波罗机械制造有限公司 7

AWFB型无密封自控自吸泵安装使用说明书

shock.

非专业电气人员,请勿打开护罩,以防触电事故。

(3) After change or maintenance, the connecting line should be reliable when re-installation.

更新或维修后,再进行安装,电缆务必与水泵电机接线柱连接可靠。

(4) You should add the lubricating oil in the guide-shaft and guide-sleeve every six months.

每半年在导轴和导套内加一次,缝纫机润滑油。

七、Breakdown and method

故障与排除

(1)Pump

水泵部分 Breakdown故障 The motor can not operate 电机不转 Cause原因 1.The motor is damaged. 电机已损坏。 2.Power is not sufficient. 电源不足。 1.The volume of the conduction is not sufficient. 引流量不足。 2.There is big leakage in the flange, valve or pipe at the inlet. 吸液端某只法兰、阀门或管路大量漏气。 3.The cap at the inlet is not tight or there is no lining in the split cap. 引流口放空口拼帽不紧,或拼帽内没有垫圈。 4.There is no liquid in the container or pond. 容器或液池内无液。 1.The voltage is too low and the motor can’t be up to the rated rotation speed. 电压过低,额定转速不到。 2.The rotation is in opposite direction. 电机反转。 3.The screen in the bottom is blocked. The flow is not enough. 底部滤网堵塞,流量不足。 4.There is slow leakage in the flange, valve or pipe at the inlet, which affects the vacuum degree of the pump. Method排除方法 1.Change or repair the motor. 修复或更换电机。 2.Check the power. 检查接通电源。 There is no liquid out of the pump 水泵不出液 1.To check carefully and solve it. 逐一检查,针对排除。 The flow and head is not up to the standard value 流量、扬程不达标 1.To check carefully and solve it. 逐一检查,针对排除。 提供单位:上海阿波罗机械制造有限公司 8

AWFB型无密封自控自吸泵安装使用说明书

Leakage in the connection parts between the motor and pump 电机与水泵连接部位渗漏 There is not normal in bearing bracket 轴承座部分异常 吸液端某只法兰、阀门或管路慢速漏气,影响水泵真空度。 5.The liquid in the container or pond is too less, and the pump will absorb the air. 容器或液池内液量太少,时而吸进空气。 1.There is leakage at the beginning of 1.There is too much start. After normal operation, there is conduction liquid, which no leakage. is not the breakdown. 启动瞬间渗漏,正常运行后现象消失。 引流灌注过满,不属故障。 2.There is leakage during whole 2.To check if the sealing operation(from beginning to the end). installation is damaged Maybe the sealing installation is and calculate again the damaged or there are big differences practical pressure and between the practical head, pressure see if it exceeds the and their parameter. parameter. If the sealing 运行时一直渗漏(可能是密封装置已损坏,installation is damaged, 或实际扬程、压力与该水泵参数差异过please choose the other 大)。 type or adjust the practical pressure. 检查密封装置是否损坏,重新计算实际工作压力是否超过该泵的规定参数,如密封装置以损坏,请重新考虑选型或调整实际工作压力。 1.There is noise in the bearing. 1.Check if the bearing is 轴承有噪音。 damaged. 2.There is big vibration in the bearing 检查轴承是否已损坏。 bracket. 2.Check if the bearing is 轴承座振动大。 lack of oil. 检查轴承是否缺油。 3.To add the oil to the bearing regular. In normal working condition, to add the oil every 1-3 months. The oil may be added according to the practical working condition. 定期给轴承加油,一般工况情况下为1-3个月加油一次,具体情况视需方具体工况决定。

提供单位:上海阿波罗机械制造有限公司 9


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