ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah METHOD STATEMENT FOR TANK INSTALLATION 储罐安装施工方案 30-99-90-1703 EPC CONTRACTOR: China Petroleum Engineering & Construction Corporation Abu Dhabi Branch P.O. Box 127345 PROJECT MANAGEMENT CONSULTANT: ILF Consulting Engineers P.O.Box 73250 Abu Dhabi, UAE ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah PAGE: Rev. 4 Project No: E30153 DATE: 30-99-90-1703 1 CONSULTINGENGINEERSPROJECT: DOCUMENT No.: EPC Contractor Doc. No.: ADCOP/C013/08 of 44 25/11/2010 REVISION RECORD REV DATE ORIGINATOR REVIEWED APPROVED DESCRIPTION A B C D E 0 1 2 3 4 26/11/2008 31/12/2008 15/02/2009 30/03/2009 31/05/2009 22/09/2009 26/10/2009 15/11/2009 21/11/2009 25/11/2010 Zheng Changhai Zheng Changhai Zheng Changhai Zheng Changhai Zheng Changhai Yu Bingquan Yu Bingquan Yu Bingquan Yu Bingquan Xia dawei Zhang Libo Zhang Libo Zhang Libo Zhang Libo Zhang Libo Liang Wei Jing Kai Jing Kai Jing Kai Yang hailiang Li Jun Li Jun Li Jun Li Jun Li Jun Liu Zhengan Liu Zhengan Liu Zhengan Liu Zhengan Liu zhengan Issued For Review Issued For Review Issued For Review Issued For Review Issued For Review Issued For Review Issued For Review Issued For Approval Issued For Approval Issued For Approval
? Copyright China Petroleum Engineering &Construction (Group) Corporation 2008 All rights reserved. “This document is issued for the execution of Abu Dhabi Crude Oil Pipeline (ADCOP) project. Copying this report without the permission of CPECC, ILF and IPIC is not permitted.
DOCUMENT TITLE : PROJECT: DOCUMENT No.: METHOD STATEMENT FOR TANK INSTALLATION ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah 30-99-90-1703 Project No: E30153 Page 2 of 44 Rev. 4 DATE : 25/11/2010
CONTENT 1 2 2.1 2.2 3 4 5 6 6.1 6.2 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 8 9
SCOPE OF WORK工作范围 .............................................................................................................. 4 DEFINITIONS AND ABBREVIATIONS定义和简称 ........................................................................... 4 DEFINITIONS定义 .............................................................................................................................. 4 ABBREVIATIONS简称 ........................................................................................................................ 4 CODES AND STANDARDS规范和标准 ............................................................................................. 4 REFERENCES AND PROJECT RELEVANT DOCUMENTS参考文件和工程相关文件 .................... 5 RESPONSIBILITIES责任 ................................................................................................................... 5 RESOURCES资源 .............................................................................................................................. 5 MANPOWER人力 ............................................................................................................................... 5 EQUIPMENT/TOOLS设备/机具 .......................................................................................................... 5 THE MAIN CONSTRUCTION PROCEDURE主要施工方法 ............................................................... 6 CONSTRUCTION PREPARATION施工准备 ....................................................................................12 ACCEPTANCE OF MATERIALS材料验收........................................................................................13 STORAGE TANK PREFABRICATION储罐预制 ...............................................................................14 ASSEMBLY组装 ................................................................................................................................17 WELDING焊接 ..................................................................................................................................26 INSPECTION AND RECORD检查和记录 .........................................................................................29 TANK TESTING罐试验 .....................................................................................................................33 PAINTING AND COATING喷漆防腐 .................................................................................................35 QC PLAN质量计划 ...........................................................................................................................35 HSE ....................................................................................................................................................35
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APPENDIX A: RISK ASSESSMENT .................................................................................................................36
DOCUMENT TITLE : PROJECT: DOCUMENT No.: METHOD STATEMENT FOR TANK INSTALLATION ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah 30-99-90-1703 Project No: E30153 Page 3 of 44 Rev. 4 DATE : 25/11/2010
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SCOPE OF WORK工作范围 This method statement is applied to various tanks prefabrication, installation, inspection, pressure test, and clearing, etc (Excluding crude oil tanks in Main Pump Station, Intermediate Pump Station and Main Oil Terminal)
该施工方案适用于各种储罐预制，安装，检验，水压试验，以及结算等（不包括主泵站、中间泵站和输油终端的原油储罐）
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DEFINITIONS AND ABBREVIATIONS定义和简称
2.1 DEFINITIONS定义
Company International Petroleum Investment Company or its designated representative Contractor China Petroleum Construction and Engineering Company May One possible course of action Shall/must/is to be A mandatory requirement Should A non-mandatory requirement 公司 国际石油投资公司或其指定的代表 承包商 中国石油工程建设公司 也许 一个可能的行动过程 必须 强制性要求 应该 非强制性要求
2.2 ABBREVIATIONS简称
HSE Health Safety and Environmental QA/QC Quality Assurance/Quality Control HSE 健康安全环保 QA/QC 质量保证/质量管理
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CODES AND STANDARDS规范和标准
Serial number 序号 1 2 3 4
Document number 文件编号 API 650 DEP 64.51.01.31 DEP 30.48.00.31 ASTM sec V Document description 文件描述 Welded steel tanks for oil storage 钢制焊接储罐 Standard vertical tanks field erection and testing 立式罐施工、试验规范 Painting and Coating of New Equipment 新设备防腐 Non Destructive Examination 无损检测 DOCUMENT TITLE : PROJECT: DOCUMENT No.: METHOD STATEMENT FOR TANK INSTALLATION ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah 30-99-90-1703 Project No: E30153 Page 4 of 44 Rev. 4 DATE : 25/11/2010
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REFERENCES AND PROJECT RELEVANT DOCUMENTS参考文件和工程相关文件
Serial number 序号 1 2 3 4 5 6 5
Document number 文件编号 30-99-32-1602 30-99-32-1604 30-99-91-1605 30-99-97-0616 30-99-90-1672 Document description 文件描述 Specification for surge relief tanks 缓冲罐技术说明 Specification for API tanks(diesel tank and utility water tank) API储罐（柴油罐、公共用水罐）技术说明 Environmental and Climatic Data 环境和气候 Project Quality Plan 工程质量计划 HSE Management Plan HSE 管理计划 Relevant Project Drawings 相关施工图纸 RESPONSIBILITIES责任 It is the overall responsibility of the Sub-Contractor to organize resources to perform construction activities as per Drawings, Specifications and Quality Documents, in compliance with quality, schedule and safety requirements.
All the machinery, resources and arrangements required for installation shall be the responsibility of the Sub-Contractor.
这是分包商的整体责任，组织资源，以执行作为每图纸，规格和质量文件，在质量，进度和安全要求，建设活动。
所有的机械，安装所需的资源和安排应当对分包商的责任。
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RESOURCES资源
6.1 MANPOWER人力
Site engineer现场工程师 6 QA/QC engineer QA/QC 工程师 4 Surveyor测量人员 3 Site supervisor现场管理人员 3 Driver /Operator司机 10 Worker工人 280
6.2 EQUIPMENT/TOOLS设备/机具
Crane吊车 4 Roller trio coiling machine卷板机 2 Semi-automatic cutting machine 半自动切割机 6
DOCUMENT TITLE : PROJECT: DOCUMENT No.: METHOD STATEMENT FOR TANK INSTALLATION ABU DHABI CRUDE OIL PIPELINE PROJECT Habshan - Fujairah 30-99-90-1703 Project No: E30153 Page 5 of 44 Rev. 4 DATE : 25/11/2010