黑龙江工程学院本科生毕业设计
2.三档齿轮为斜齿轮,模数mn=3.5mm,初选?=24°
ig3?z2z5z1z6 (3.20)
z5z17?ig31?2.372? z6z233A?mn?z5?z6? (3.21)
2cos?5?62Acos?5?62?110?cos24? ?mn3.5z5?z6?由式(3.20)、(3.21)得z5=31.5,z6=25.84取整为z5=31,z6=26
ig3?z2z533?31??2.314?2.372 z1z617?26对三档齿轮进行角度变位: 确定实际螺旋角?: cos?5?6?mnzh3.5?(31?26)???5?6?24.93? 2A02?110理论中心距Ao: Ao?mn?z5?z6?3.5??31?26???109.19mm
2cos?5?62cos24?tan?tan20?n端面压力角?t: tan ? ? 21 .87???? t ?tcos?5?6cos24.93?A端面啮合角?t,: cos?t??0cos?t??t??22.90?
A中心距变动系数λn: ?n?A?A0110?109.19??0.23 mn3.5变位系数之和?n?: ?n???z5?z6??inv?t??inv?t?2tan?n?0.88
查变位系数线图得: u?z531??1.19 ?6?0.43 ?5??n???6?0.45 z626齿顶降低系数σn: ?n??n??n?0.65
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黑龙江工程学院本科生毕业设计
计算三档齿轮5、6参数: 分度圆直径: d5?z5mn31?3.5??119.65mm cos?cos24.93?z6mn26?3.5??100.35mm cos?cos24.93?d6?齿顶高: ha5?h?)?3.5?2.8mm an??5??nmn?(1?0.45?0.65ha6?h?)?3.5?2.73mm an??6??nmn?(1?0.43?0.65?齿根高: hf5?h?)?3.5?2.8mm an?c??5mn?(1?0.25?0.45?hf6?h??c??6mn?(1?0.25?0.43)?3.5?2.87mm an?齿全高: h??2h?mn?(2?0.5?0.65)?3.5?5.6mm an?c??n?????????齿顶圆直径: da5?d5?2ha5?119.65?2?2.8?125.25mm
da6?d6?2ha6?100.35?2?2.73?105.81mm
齿根圆直径: df5?d5?2hf5?119.65?2?2.8?114.05mm
df6?d6?2hf6?100.35?2?2.87?94.61mm
当量齿数: zn5?zn6z531??41.57 33cos?cos24.93?z626???34.87 33cos?cos24.93?3.四档齿轮为斜齿轮,模数mn=3.5mm,初选?=24°
ig4?z2z3 (3.22) z1z4z3z17?ig41?1.54? z4z233A?mn?z3?z4? (3.23)
2cos?3?4 29
黑龙江工程学院本科生毕业设计
z3?z4?2Acos?3?42?110?cos24? ?mn3.5由式(3.22)、(3.23)得z3=25.4,z4=32.0取整为z3=25,z4=33
ig4?z2z333?25??1.529?1.54 z1z417?33对二档齿轮进行角度变位: 确定实际螺旋角?: cos?3?4?mnzh3.5?(25?33)???3?4?22.67? 2A02?110理论中心距Ao: Ao?mn?z3?z4?3.5??25?33???111.11mm
2cos?3?42cos24?3?4tan?ntan20?tan????t?21.53?t ?端面压力角 ?t: cos?cos22.67? 端面啮合角 ?t,: cos?t??中心距变动系数λn: ?n?A0cos?t??t??20.01? AA?A0110?111.11???0.32 mn3.5变位系数之和?n?: ?n???z3?z4??inv?t??inv?t??0.01
2tan?n查变位系数线图得: u?z433??1.32 ?3?0.11 ?4??n???3??0.1 z325齿顶降低系数σn: ?n??n??n?0.33 计算二档齿轮3、4参数: 分度圆直径: d3?z3mn25?3.5??94.83mm cos?cos22.67?z4mn33?3.5??125.17mm cos?cos22.67?d4?齿顶高: ha3?h?)?3.5?2.73mm an??3??nmn?(1?0.11?0.33ha4?h?)?3.5?1.995mm an??4??nmn?(1?0.1?0.33
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????黑龙江工程学院本科生毕业设计
?齿根高: hf3?h?)?3.5?3.99mm an?c??3mn?(1?0.25?0.11???hf4?h?)?3.5?4.725mm an?c??4mn?(1?0.25?0.1?齿全高: h??2h?mn?(2?0.5?0.33)?3.5?6.725mm an?c??n???齿顶圆直径: da3?d3?2ha3?94.83?2?2.73?100.29mm
da4?d4?2ha4?125.17?2?1.995?129.16mm
齿根圆直径: df3?d3?2hf3?94.83?2?3.99?86.85mm
df4?d4?2hf4?125.17?2?4.725?115.721mm
当量齿数: zn3?zn4z325??31.82 cos3?cos322.67?z433???42.00 33cos?cos22.67?3.5.5确定倒档齿轮齿数
倒档齿轮选用直尺双联齿轮,倒档齿轮选用的模数与一档相同,倒档齿轮z12的齿数一般在21~23之间,初选z12后,可计算出中间轴与倒档轴的中心距A,。初选z12=23,
z11=14,则:
A,?1m?z11?z12? 21=?4??14?23? 2=74mm
为保证倒档齿轮的啮合和不产生运动干涉,齿轮9和11的齿顶圆之间应保持有0.5mm以上的间隙,则齿轮9的齿顶圆直径Da9应为
Da11D?0.5?a9?A 22Da9?2A?Da11?1
=2×110-4×(14+2)-1=155mm
z9?D9?2 m31
黑龙江工程学院本科生毕业设计
=
155-2=36.75 4为了保证齿轮9和11的齿顶圆之间应保持有0.5mm以上的间隙,取z9=35 参照同类车型齿轮z10一般齿数小于z12,i倒值与i1值相近,取z10=21 计算倒档轴和第二轴的中心距A??:
A,,?m?z9?z10?
24??35?21?=
2=112mm
计算倒档传动比:
i倒?z2z12z9 ??z1z11z1033?23?35
17?14?21=
=5.315
u9?10?z935??1.67,查表得?10?0.4,?13??0.4z1021
u12?11?z1223??1.64,查表得?11?0.4,?12??0.4z1114
分度圆直径: d9?z9m?35?4?140mm
d10?z10m?21?4?84mm d11?z11m?14?4?56mm d12?z12m?23?4?92mm
齿顶高:
ha9?h*a??9m?(1?0.4)?4?2.4mm
??ha10?h*a??10m?(1?0.4)?4?5.6mm ha11?h*a??11m?(1?0.4)?4?5.6mm
ha12?h*a??12m?(1?0.4)?4?2.4mm
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