by : 苏州新代 date : 2010/04/15 ver : 1.3
代 系 调试手册）- 0 -
SYNTEC调试手冊
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SYNTEC调试手冊
版本更新记录
项次 01 02 更改内容纪录 初版定稿 更改日期 2009.07.07 作者 李鹏 崔后泷 更改后版本 V1.2 V1.3 增加各系统手轮接线图汇总、系统资料说明、自动对刀说明、2010.04.15 开机片制作、行程极限设定注意事项与说明
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SYNTEC调试手冊
目录
第一部分参数 ............................................................................................................................................................................. 5 1.1 1.2 1.3 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12
PR01 轴板基址.............................................................................................................................................................. 5 PR03 I/O板基址 ............................................................................................................................................................ 5 PR05 I/O板组态 ............................................................................................................................................................ 6 PR10 伺服警报接点型态 .............................................................................................................................................. 9 PR11 轴卡时脉来源 ...................................................................................................................................................... 9 PR12 SERVO6轴卡最高时脉 ....................................................................................................................................... 9 PR13 轴卡数目.............................................................................................................................................................. 9 PR15 I/O卡数位滤波程度 .......................................................................................................................................... 10 PR17控制精度 .............................................................................................................................................................11 PR21~PR40伺服对应的机械轴 ...................................................................................................................................11 PR41~PR60马达运动方向设定 .................................................................................................................................. 12
1.13 PR61~PR66伺服轴向解析度设定 .............................................................................................................................. 12 1.14 PR221~PR226轴型态 .................................................................................................................................................. 15 1.15 1.16 1.17 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 1.33 1.34 1.35 1.36 1.37
PR281~PR300选择半径轴或直径轴 ........................................................................................................................... 16 PR321~PR340设定轴的名称 ....................................................................................................................................... 16 PR381~PR400位置伺服控制模式 ............................................................................................................................... 17 PR404后加减速切削钟型加减速时间....................................................................................................................... 20 PR406转角参考速度 .................................................................................................................................................. 20 PR408 半径5MM圆弧切削参考速度 ......................................................................................................................... 21 PR941~960 启动寻原点栅格功能 .............................................................................................................................. 22 PR1361~PR1400圆弧尖角补偿 ................................................................................................................................... 24 PR3217选择控制面板键盘型别 ................................................................................................................................. 25 PR3821~PR3822 轴偶合轴号 ...................................................................................................................................... 25 PR3823~PR3824 轴偶合轴号 ...................................................................................................................................... 26 PR3825 轴偶合型态 .................................................................................................................................................... 26 PR3851 断刀处理程式号码 ........................................................................................................................................ 27 PR3205 功能键形态 .................................................................................................................................................... 27 PR3211 螢幕型別 ........................................................................................................................................................ 28 PR411 G00 運動方式 .................................................................................................................................................. 28 PR3207 C/S 界面版本編號 ......................................................................................................................................... 28 PR3215 選刀時呼叫副程式 ........................................................................................................................................ 28 PR3241 工件程式小數點型態 .................................................................................................................................... 29 PR3807 圓弧終點不在圓弧上檢查視窗 .................................................................................................................... 29 PR3819 過切檢查型態 ................................................................................................................................................ 29 PR3209 語言設定 ....................................................................................................................................................... 30
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SYNTEC调试手冊
1.38 PR3219 系統安裝組態............................................................................................................................................... 30 1.39 1.40 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.50 1.51 1.52 1.53 1.54 1.55 1.56 1.57 1.58 1.59 1.60 1.61 1.62
PR3225 螢幕保護功能延遲時間 ................................................................................................................................ 31 PR481~PR500 快速移動(RAPID TRAVEL, G00)時位置檢查的視窗範圍 .................................................................. 31 PR561~PR580 遺失位置檢查視窗 ............................................................................................................................. 31 PR901~PR920 零速检查窗口 ..................................................................................................................................... 31 PR2401~PR2440 軟體第一行程保護的範圍 ............................................................................................................. 32 PR2441~PR2480 軟體第二行程保護的範圍 ............................................................................................................. 32 PR1621~PR1630 主軸對應的機械軸或邏輯軸 ......................................................................................................... 32 PR.1641~PR.1646 主軸編碼器極性 ........................................................................................................................... 32 PR.1651~PR.1656 主軸馬達編碼器一轉的PULSE 數 .............................................................................................. 32 PR.1661~PR.1666 主軸回授倍頻 ............................................................................................................................... 33 PR.1671~PR.1676 主軸馬達增益 ............................................................................................................................... 33 PR.1711~PR.1716 主軸是否安裝編碼器 ................................................................................................................... 33 PR.1731~PR.1736 主軸最低轉速 ............................................................................................................................... 33 PR.1801~PR.1806 主軸最高轉速 ............................................................................................................................... 33 PR.1831~PR.1836 主軸加減速時間 ........................................................................................................................... 34 PR.1741~PR.1746 主軸定位速度 ............................................................................................................................... 34 PR.1771~PR.1776 主軸原點偏移量 ........................................................................................................................... 34 PR.1791~PR.1796 主軸馬達型態 ............................................................................................................................... 34 PR.1811~PR.1816 主軸編碼器安裝位置 ................................................................................................................... 35 PR2031~PR2034 手輪對應的機械軸 ......................................................................................................................... 35 PR2041~PR2044 手輪ENCODER 一轉的PULSE 數 .................................................................................................. 35 PR2001 手輪第四段倍率設定 ................................................................................................................................... 35 PR2003 手輪模擬對應手輪號碼 ............................................................................................................................... 35 PR2031~PR2033 手輪對應的座標軸 ......................................................................................................................... 36
第二部分联网 ........................................................................................................................................................................... 36 2.1网络布线.............................................................................................................................................................................. 36 2.2 控制器设置步骤 ................................................................................................................................................................. 36 2.3.网络疑难问题解决方法 ...................................................................................................................................................... 40 2.4最重要的三点:..................................................................................................................................................................... 47 2.5其他故障与对策: ................................................................................................................................................................. 48 2.5.1 来宾用户GUSET未开启造成的连接失败 ...................................................................................................................... 48 2.5.2 加入、删除GUEST帐户 .................................................................................................................................................. 49 2.5.3 “帐户：来宾帐户状态” 未启用 .............................................................................................................................. 50 2.5.4“网络访问：本地帐户的共享和安全模式”设定不对 .............................................................................................. 50 2.5.5 防火墙设定不当引起的 ................................................................................................................................................ 51 2.5.6 本地连接被禁用 .......................................................................................................................................................... 52 2.5.7 SERVER服务关闭了 ........................................................................................................................................................ 54
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SYNTEC调试手冊
2.5.8 本地连接IP、子网掩码、设置是否有误 ................................................................................................................... 54 2.5.9 协议没有安装 ................................................................................................................................................................ 55 2.5.10 共享文件名不对或没有共享文件夹 .......................................................................................................................... 56 2.5.11 IP地址冲突 ................................................................................................................................................................. 57 2.5.12系统中病毒或中木马程序等....................................................................................................................................... 58 2.5.13磁盘格式为NTFS格式的系统，共享的安全项设定不正确 ................................................................................... 58 第三部分系统警报 ................................................................................................................................................................... 60 3.1
MOT 警报 ................................................................................................................................................................... 60
3.2 COM / COR警报 .................................................................................................................................................................. 68 第四部分 ................................................................................................................................................................................... 76 常见故障处理 ........................................................................................................................................................................... 76 4.1手轮故障处理 ..................................................................................................................................................................... 76 4.1.1MPG功能检查步骤： ....................................................................................................................................................... 76 4.1.2MPG接线图汇总 ............................................................................................................................................................... 77 4.2切削不良标准处理流程 ...................................................................................................................................................... 81 4.3主轴转速不对 ...................................................................................................................................................................... 82 4.4加工工件尺寸有误差检查步骤 .......................................................................................................................................... 83 4.5三大伺服警报处理说明 ...................................................................................................................................................... 89 4.6寻原点动作规格与异常处理 .............................................................................................................................................. 97 4.7节距补偿说明 .................................................................................................................................................................... 101 4.8光学尺双回授说明 ............................................................................................................................................................ 102 4.9自动对刀介绍 .................................................................................................................................................................... 103 4.10常用伺服驱动器接线说明 .............................................................................................................................................. 109 4.10.1 安川驱动器接线图（供参考） ................................................................................................................................. 109 4.10.2 松下驱动器接线图（供参考） .................................................................................................................................... 111 4.10.3 三菱驱动器接线图（供参考） ....................................................................................................................................113 4.11 驱动器调试（以安川为例） ..........................................................................................................................................117 4.12新代诊断画面参数含义概要 ..........................................................................................................................................119 4.13开机片GHOST制作方法 ................................................................................................................................................. 122 4.14行程极限相关设定介绍 ................................................................................................................................................. 127 附录一： CNC配機步驟 .......................................................................................................................................................... 129
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