39510365?16?6.8年
可在4年小修时更换轴承,满足要求。
2、Ⅱ轴圆锥滚子轴承校核
轴承? 代号 d D T B C da Da min e Cr C0r 极限转速/(r/min) 30209 15? 45 85 20.75 19 16 52 74~78 0.4 67.8 83.5 齿轮二的受力分析:
5600
Ft2?2T2d2?2?437.75288.235?3.04KN?
Fr2?Ft2tan?cos?d22?3.04?tan20??cos1343'45''288.2352?1.138KN
Fa2?Ft2tan??3.04tan1343'45''?0.743KN
M2?Fa2?0.743??105.78Nm
齿轮三的受力分析:
Ft3?2T3d3?2?437.7593.477?9.366KN?
Fr3?Ft3tan?cos?d32?9.366?tan20??cos1540'45''93.4772622?3.54KN
Fa3?Ft3tan??9.366tan1540'45''?2.63KN
M3?Fa3lA?lB?b12b12?0.734??34.31Nm
??2??3?B?a??5?b22?b32?8.5?3?19?18.6?47.9mm722?5?622?1042??8.5?3?19?18.6?135.9mm??2??3?B?a?
21
圆锥滚子轴承受力分析:
FR3??lBFr2?M2??lBFt2???????l?ll?l?AB??AB?222?lAFr3?M3??lAFt3???????lA?lB??lA?lB?222??135.9?1.138?105.78??135.9?3.04???????135.9?47.9???135.9?47.9??lAFr2?M2??lAFt2???????l?ll?l?AB??AB?222?47.9?3.54?34.31??47.9?9.366???????4.94KN135.9?47.9???135.9?47.9?2222FR4??lBFr3?M3??lBFt3???????lA?lB??lA?lB?2??47.9?1.138?105.78??47.9?3.04???????135.9?47.9???135.9?47.9??135.9?3.54?34.31??135.9?9.366???????8.31KN135.9?47.9???135.9?47.9?22Fa2?2.63?0.743?1.887KN
30209圆锥滚子轴承的基本额定动载荷Cr?67.8KN
Y=1.5,e=0.4; 查表得:
Fs3?Fs4?12Y12YFR3?FR4?12?1.512?1.5?4.94?1.65KN?8.31?2.77KN
轴有向左移动的趋势,
FA3?Fa2?Fs4?1.887?2.77?4.657KNFA4?Fs4?2.77kN
FA4FR4?2.778.31?0.333?e计算当量动载荷 因
FA3FR3?4.6574.94?0.943?e;
X1=0.4 ,Y1=1.5
P3?0.4FR3?1.5FA3?8.9615KNP2?FR4?8.31KN
103求轴承1的寿命 取fp?1 ,fT?1
10Lh3?10?fTCr????60n?fP?p3?63??1?67.8???60?206.38?1?8.9615?106?6.87?10h
422
一年的工作天数=365天。两班制,即工作16小时。所以将轴承1的寿命折合为年得: 满足要求。
6.87?10365?164?11.76年
3、Ⅲ轴角接触球轴承校核
轴承? d 代号 D B Da a Cr C0r 极限转速/(r/min) 7017C 15? 85 130 22 121 25.4 62.5 60.2 Ⅲ轴受力分析:
5600
Ft4?2T3d4?2?1482.56336.518?8.81KN?
Fr4?Ft4tan?cos??8.81?tan20??cos1540'45''722?3.33KN
Fa4?Ft4tan??8.81tan1540'45''?2.473KN
lA?lB?b12b12??2??3?B?a?b22?b32?8.5?3?22?25.4?44.1mm722?5?622?1042?5?d42??2??3?B?a?336.5182?8.5?3?22?25.4?132.1mmM?Fa4?2.473?2?416.1Nm2
22FR5??lAFr4?M??lAFt4???????l?ll?l?AB??AB??44.1?3.33?416.1??44.1?8.81???????2.683KN132.1?44.1132.1?44.1????22
FR6??lBFr4?M??lBFt4????????lA?lB??lA?lB?22?132.1?3.33?416.1??132.1?8.81???????8.186KN132.1?44.1???132.1?44.1?
角接触球轴承受力分析:
23
7017C角接触球轴承的基本额定动载荷Cr?62.5KN
iFaC0r?3.6?2.47360.2?0.148
查表取Y=1.16,e=0.48; 查表得:
Fs5?eFR5?0.48?2.683?1.288KNFs6?eFR6
?0.48?8.186?3.929KN
轴有向右移动的趋势, FA5?Fs5?1.288KN
FA6?Fa?Fs5?2.473?1.288?3.761KN
计算当量动载荷 因
FA5FR5?1.2882.683?0.48?e;FA6FR6?3.7918.186?0.463?e
P5?FR5?2.683KNP6?FR6?8.186KN10
求轴承1的寿命 取fp?1 ,fT?1
Lh6?10?fTCr????60n?fP?p6?63??1?62.5???60?57.33?1?8.186?106103?2547777h
一年的工作天数=365天。两班制,即工作16小时。所以将轴承1的寿命折合为年得: 满足要求
2547777365?16?43.6年
七、轴校核
1、 Ⅰ轴校核
Ⅰ轴受力分析: a)
24
b)
c)
d)
e)
f)
Ft1?2T1d?2?96.96
161.76?3.14KNtan20?Fr1?Fttan?cos??3.14?cos13?43'45''?1.176KN
F?a1?Fttan??3.14tan1343'45''?0.767KN
25