XXXX本科毕业设计 题 目 年产10万吨甲醇合成工段的工艺设计 学 生 XXXX 指导教师 XXXX讲师 年 级 2010级 专 业 XXXX 系 部 化学系
XXXX化学系 2012年6月
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毕业设计作者:
年 月 日
摘 要 甲醇作为及其重要的有机化工原料,是碳一化学工业的基础产品,在国民经济中占有重要地位。
近年来,随着工业生产甲醇的开发,特别是甲醇燃料的推广应用,甲醇的需求大幅度上升。该设计的主要内容是对甲醇合成工段进行进行物料衡算、热量衡算和设备计算。该设计本着符合国情、经济、环保的原则,采用焦炉煤气为原料,运用Lurgi工艺合成法,来合成甲醇的,并对主要的设备合成塔进行工艺计算和选型。此外做出了带控制点的工艺流程图和合成塔设备图。
关键词 甲醇 合成 工艺设计
With an annual output of 100000tons of methanol synthesis process design
Wang Jin Directed by Prof. Shen Li-ying
Abstract PL as an important organic chemical raw materials, the carbon chemical
industry products plays an important role in the national economy.
In recent years, with the development of industrial production of PL, the promotion and application of PL, PL demand increased significantly. The design of the main contents of the PL synthesis section in the material balance, heat balance. Design the principle of line with national conditions, economic, and environmental protection, the use of coke oven gas as raw material, the use of the Lurgi process synthesis to the synthesis of PL, and major equipment synthetic tower technology calculation and selection. I made a diagram of the process flow diagram of the control points and synthetic tower equipment. Key words methanol synthesis process design
目 录
1 概 述 ························································································································· 1
1.1 甲醇发展现状 ··································································································· 1 1.2 甲醇的发展前景 ······························································································· 1 1.3 甲醇合成 ··········································································································· 2 1.3.1甲醇合成方法及设备简介 ············································································· 2 1.3.2甲醇合成工艺流程简介 ······························································································ 2 1.4 甲醇合成催化剂的选择 ··················································································· 3 2 合成工段工艺计算 ····································································································· 4
2.1 合成工段物料衡算 ··························································································· 4 2.1.1设计条件及参数 ····························································································· 5 2.1.2合成工段物料衡算 ························································································· 5 2.2 合成工段热量衡算 ························································································· 11 2.2.1合成塔的热量计算 ······················································································· 11 2.2.2入塔气换热器的热量计算 ··········································································· 13 2.2.3水冷器热量的计算 ······················································································· 14 3 主要设备的工艺计算和设备选型 ··········································································· 16
3.1 甲醇合成塔的设计选型 ················································································· 16 3.1.1传热面积计算 ······························································································· 16 3.1.2催化剂用量计算 ··························································································· 16 3.1.3传热管数计算 ······························································································· 16 3.1.4合成塔壳体直径计算 ··················································································· 16 3.1.5合成塔壳体厚度计算 ··················································································· 17 3.1.6合成塔封头计算 ··························································································· 17 3.1.7管子拉脱力计算 ··························································································· 17 3.1.8折流板计算 ··································································································· 18