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安徽工业大学 毕业设计（论文）报告纸
新建年产212万吨宽厚板车间设计
摘要
宽厚板是国民经济发展所依赖的重要钢铁材料之一，是工业化进程和发展过程中不可缺少的钢铁品种。世界钢铁工业的发展历程表明，宽厚板的生产水平及材料所具有的水平也是国家钢铁材料水平的一个重要标志。
本设计是年产量为212万吨的宽厚板生产车间，其典型产品为GB3531-09MnNiDR，代表产品规格为13×4000×9000mm。在整个车间设计过程中，简单介绍了宽厚板生产技术和产品的发展，国内外生产工艺的差距以及核心轧制的新技术；在本设计中，轧制需要先纵轧后横轧，还需要在轧制间隙进行转钢；轧制设备包括：两座步进梁式加热炉、翻转机装置、高压水除鳞装置、一台四辊可逆式轧机、PC轧机，还有各种附属设备。在设计时，以设定的年产量为基础，结合产品的市场前景，利用合理的设计方法和技术规则设计了产品方案，制定了金属平衡表；并以典型产品为例，制定了工艺流程和轧制制度，其中轧制制度包括：压下制度、速度制度和温度制度；并进行了轧制力计算、轧辊强度和电动机载荷的校核。设计中对年工作时间进行了合理安排，使车间的生产能力最大化。依据年工作时间和轧机生产能力计算出年生产量，并提出各项经济技术指标以及对环境保护的措施。通过严格和仔细的计算和验证，最终得出了科学合理的宽厚板车间设计方案。车间设计方案中包含了一张车间平面图，最后附有一篇外文资料及译文。本车间的设计特点包括：工艺领先，设备先进，产品强度高，机械性能好，并极大优化了对环保的保护。从总体上说，达到了高产低耗。
关键词：宽厚板；车间设计；压下规程；低压容器板
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安徽工业大学 毕业设计（论文）报告纸
The New design of a wide -thick plate workshop with
annual capacity of 2.12 million ton
Abstract：
Wide-thick plate is one of the important steel materials that the national economic development depends on. It is an indispensable steel variety in the process of industrialization and development. The development course of the world steel industry shows that the level of production and material of wide-thick plate is also an important symbol of the level of the national steel industry.
The design is the annual output of 2.12 million tons of heavy plate production workshop, the typical product for the GB3531-09MnNiDR, on behalf of the product specifications for 13x 4000x9000mm. In the design process of the whole workshop, the production technology and development, the gap between domestic and international production technology and the new technology of core rolling are introduced. In this design, the rolling need to longitudinal rolling, but also need to transfer steel in the rolling gap. Rolling equipment includes: two walking beam heating furnace, tumbling Machine, high pressure water descaling unit, a four-high reversing mill, PC rolling mill, and various ancillary equipment. In the design, based on a set of annual output, combined with the market prospect of the product, the product scheme was designed with reasonable design method and technical rules. Taking typical products as an example, the process flow and rolling schedule are established. The rolling system includes: systems of pressure, velocity and temperature system; rolling force calculation are carried out and the strength of the roller and the load of the motor are checked. In the design, the working time of the year is reasonable, so that the production capacity of the workshop is maximized. According to the annual working time and rolling mill production capacity, the annual production capacity is calculated, and the various economic and technical indicators and measures for environmental protection are put forward. Through strict and careful calculation and verification, finally come to a scientific and rational design of the generous plate workshop. Workshop design program contains a shop floor plan, and finally with a foreign language information and translation. The design features of the workshop include: process leading, advanced equipment, Products high strength, good mechanical properties, and greatly optimize the protection of environmental protection. Generally speaking, achieve high yield and low consumption.
Key words: Wide-thick plate; The design of workshop; Rolling schedule; Low pressure
container plate
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安徽工业大学 毕业设计（论文）报告纸
目录
1 概述 ...................................................................................................................................... 1
1.1 宽厚板的定义及用途 ............................................................................................... 1 1.2 宽厚板国内外发展状况 .......................................................................................... 1
1.2.1 国外宽厚板发展状况 .................................................................................... 1 1.2.2 国外厚板轧机的发展 .................................................................................... 2 1.2.3 轧制技术的发展现状 .................................................................................... 4 1.2.4 我国宽厚板发展概况 .................................................................................... 6 1.2.5 宽厚板生产的发展趋势 ................................................................................ 7
2 产品大纲及技术要求 ......................................................................................................... 9
2.1 产品大纲 ................................................................................................................... 9 2.2 金属平衡表 ............................................................................................................. 11 3 生产工艺流程及轧机的选择 ........................................................................................... 11
3.1 轧机的主要类型及布置形式 ................................................................................ 11
3.1.1 现代宽厚板的轧机设备 .............................................................................. 11 3.1.2 轧机的布置形式 .......................................................................................... 14 3.2 宽厚板的加热设备及高压水除鳞系统 ............................................................... 16
3.2.1 加热炉 ........................................................................................................... 16 3.2.2 高压水除鳞系统 .......................................................................................... 18 3.3 矫直机 ...................................................................................................................... 19
3.3.1 概述 ............................................................................................................... 19 3.3.2 宽厚板矫直机的类型 .................................................................................. 19 3.4 冷床 .......................................................................................................................... 20
3.4.1 概述 ............................................................................................................... 20 3.4.2 冷床的主要形式 .......................................................................................... 20 3.5 剪切设备 ................................................................................................................. 21
3.5.1 概述 ............................................................................................................... 21 3.5.2 宽厚板生产的剪切机类型 .......................................................................... 21 3.6 热处理炉 ................................................................................................................. 24
3.6.1 概述 ............................................................................................................... 24 3.6.2 热处理炉的分类 .......................................................................................... 24
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安徽工业大学 毕业设计（论文）报告纸
3.7 淬火机 ...................................................................................................................... 25
3.7.1 淬火处理 ....................................................................................................... 25 3.7.2 宽厚板淬火机 .............................................................................................. 25 3.8 车间自动化装置 ..................................................................................................... 26 3.9 四辊轧机电动APC和液压AGC ........................................................................ 26 3.10 在线检测措施及仪表........................................................................................... 27
3.10.1 在线检测的主要措施 ................................................................................ 27 3.10.2 在线检测仪表 ............................................................................................ 27 3.11 计算机控制系统 ................................................................................................... 28 4 工艺布置方案、流程及制度 ........................................................................................... 29
4.1 工艺布置方案 ......................................................................................................... 29
4.1.1 宽厚板生产的主要特点 .............................................................................. 29 4.1.2 宽厚板工厂平面布置概略 .......................................................................... 29 4.2 工艺流程 ................................................................................................................. 31 4.3 工艺流程简述 ......................................................................................................... 32 4.4 工艺制度 ................................................................................................................. 33
4.4.1 板坯准备制度 .............................................................................................. 33 4.4.2 板坯加热制度 .............................................................................................. 34 4.5 轧制制度 ................................................................................................................. 35 4.6 精整制度 ................................................................................................................. 36
4.6.1 矫直 ............................................................................................................... 36 4.6.2 冷却 ............................................................................................................... 37 4.6.3 剪切 ............................................................................................................... 37 4.6.4 检查打印 ....................................................................................................... 37 4.6.5 钢板收集和堆垛 .......................................................................................... 37 4.6.6 热处理制度 ................................................................................................... 38 4.7 入库 .......................................................................................................................... 38 4.8 热处理及涂漆线（预留） .................................................................................... 38 5 轧机主要参数的确定和生产能力计算 .......................................................................... 39
5.1 轧辊主要参数的确定 ............................................................................................. 39
5.1.1 轧辊材质及轧辊轴承的确定 ..................................................................... 39 5.1.2 工作辊辊身长度的确定 .............................................................................. 40
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安徽工业大学 毕业设计（论文）报告纸
5.1.3 工作辊辊身直径的确定 .............................................................................. 40 5.1.4 支撑辊辊身直径的确定 .............................................................................. 40 5.1.5 支撑辊辊身长度的确定 .............................................................................. 40 5.1.6 工作辊辊颈尺寸的确定 .............................................................................. 40 5.1.7 支撑辊辊颈尺寸的确定 .............................................................................. 41 5.2 轧机允许轧制力矩的确定 .................................................................................... 41 5.3 轧制速度和主电机主要参数的确定 .................................................................... 42
5.3.1 轧制速度的确定 .......................................................................................... 42 5.3.2 主电机型式的选择 ...................................................................................... 42 5.3.3 主电机额定转速nH的确定 ........................................................................ 42 5.3.4 主电机额定功率pH的确定 ....................................................................... 43 5.4 压下规程设计 ......................................................................................................... 44
5.4.1 宽厚板轧制各道次压下率 .......................................................................... 44 5.4.2 代表钢种坯料成品规格 .............................................................................. 45 5.4.3 代表钢种的计算过程 .................................................................................. 45 5.4.4 各代表钢种的压下规程表 .......................................................................... 47 5.5 轧机强度校核 ......................................................................................................... 49
5.5.1 支撑辊强度校核 .......................................................................................... 51 5.5.2 工作辊强度的校核 ...................................................................................... 51 5.6 电机校核 ................................................................................................................. 52
5.6.1 电机传动轧辊所需力矩的计算 ................................................................. 52 5.6.2 轧制力矩 ....................................................................................................... 52 5.6.3 摩擦力矩 ....................................................................................................... 52 5.6.4 空转力矩 ....................................................................................................... 53 5.6.5 动力矩 ........................................................................................................... 53 5.6.6 总传动力矩 ................................................................................................... 54 5.6.7 电机发热校核 .............................................................................................. 55 5.6.8 电机过载校核 .............................................................................................. 55 5.6.9 轧制工作图 ................................................................................................... 56 5.6.10 轧制速度和电机传动力矩........................................................................ 57
6 车间工作制度及年工作小时 ........................................................................................... 58
6.1 工作制度 ................................................................................................................. 58
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