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MAINTOPICS,ABSTRACTS&KEYWORDS2011,Vol.32,No.12
Throughcomparingthesimulationresultsandexperimentalmeas-urements,thepredictionaccuracyofthedevelopedthermo-elas-tic-plasticFEMbasedonQuickWelderwasverified.Mean-while,theinfluenceofweldingsequenceontheresidualstress
distributionwasclarifiedusingnumericalsimulationmethod.Theresultsshowthatbothtransverseresidualstressandlongitudinalresidualstressweresignificantlyaffectedbydepositionsequence.Thedepositionsequencenotonlylargelychangesthepeakvaluesofresidualstress,butalsoalterstheshapeofresidualstressdis-tribution.
Keywords:numericalsimulation;non-linearanalysis;weldingresidualstress;weldingsequence
NanoindentationmeasurementofSn-Cu-NijointWANG
Jianxin,LAIZhongmin,SUNDandan(ProvinceKeyLabofAd-vancedWeldingTechnology,JiangsuUniversityofScienceandTechnology,Zhenjiang212003,China).p59-62
Abstract:Inordertostudytheeffectofintermetalliccompoundonmechanicalpropertiesofjoint,theelasticmodulusandhardnessofintermetalliccompoundswereanalyzedbynanoindentationmethod,andthecreepstrainratesensitivityofsoldermatrixwasobtainedbyMayo-Nixmethod.Fromthephysi-calanalysisofnanoindentationcurves,theelasticmoduluof(Cu,Ni)6Sn5inSn-Cu-Nijointsis113.2GPa±4.8GPa,
whilethehardnessis5.59GPa±0.32GPa.Itisfoundthatin-termetalliccompoundsarethekeyfactorsinthereliabilityoflead-freejoints,duetothebigcontrastsbetweenmechanicalpropertiesofintermetalliccompoundsandsoldermatrix.ThecreepstrainratesensitivitiesofSn-Cu-Ni,Sn-Cu-Ni-0.05Ceand
Sn-Pbsoldermatrixare0.1286,0.1248,and0.1832,andthecreepstressexponentsare7.7760,8.0128,and5.4585,re-spectively,whichindicatetheimprovementincreepresistanceofSn-Cu-NijointsduetoCeaddition.Keywords:lead-freesolder;nanoindentation;elasticmodulu;creepstrainratesensitivity
InterfacialmicrostructureofsinteringcompositesofPCBN
ZHANGBin,grains-graphiteparticles-CuSnTialloy
DINGWenfeng,XUJiuhua,CHENZhenzhen,SUHonghua,FUYucan(CollegeofMechanicalandElectricalEngineering,NanjingUniversityofAeronauticsandAstronautics,Nanjing
69210016,China).p63-65,
Abstract:SinteringexperimentsofCu-Sn-Tialloy,poly-crystallinecubicboronnitride(PCBN)abrasivegrainsandgraphiteparticleswerecarriedoutattheheatingtemperatureof920℃withthedwelltimeof30min.Thestrengthofsinteringbulkswasmeasuredbymeansofthethree-pointbendingexperi-ments.Theinterfacialmicrostructureandthephasesofthesinte-ringbulkswerecharacterizedusingscanningelectronmicroscope(SEM),energydispersionspectrometer(EDS)andX-raydif-fraction(XRD).Theresultsrevealthatinthecaseofthegraph-itecontentof5~15wt%,thebendingstrengthofthecompositebulksisabove91MPa,whichismuchhigherthanthatofthebulkstrengthofthevitrifiedgrindingwheels.Theelementaldif-fusionbehaviorhastakenplaceacrossthejoininginterfacebe-tweenPCBNgrainsandCu-Sn-Tialloyinthesinteringprocess.
Thecompoundswereformed,therefore,thePCBNgrainswerebondedfirmly.Undersuchcondition,thebreakageofthePCBNgrainshasplayedthemostimportantroleinthefractureofthecompositebulks.Inparticular,thebreakagemodeofthePCBN
grainsistheintergranularfracture.
Keywords:PCBNabrasivegrains;Cu-Sn-Tialloy;ben-dingstrength;interfacialmicrostructure
Finiteelementanalysisoftemperaturefieldduringkeyhole-plasmaarcweldingusingSYSWELDsoftwareHU
112
Qingxian,WANGYanhui,YAOQingjun,WANGShunyao1(1.ProvincialKeyLabofAdvancedWeldingTechnology,Jian-gsuUniversityofScienceandTechnology,Zhenjiang212003,China;2.JiangsuProvinceSpecialEquipmentSafetySupervi-sionInspectionInstitute,YangzhouBranch,Yangzhou225003,China).p66-69
Abstract:Consideringtheweldgeometriccharactersofkeyholeplasmaarcwelding(K-PAW),asuitableandadaptive
combinedheatsourcefornumericalsimulationisdeveloped,i.e.atthetransversecross-sectionandalongtheworkpiecethick-ellipsoidalvolumetricheatsourceactsnessdirection,thedouble-atupperpartoftheworkpiecewhilealinearly-increasedpeak
valueofheatfluxingaussiancylindermodeexertsatlowerpartoftheworkpiece.Basedonthedevelopedadaptivecombinedheatsourcemodel,theweldingtemperaturefieldof6mmthick-nessstainlesssteelissimulatedbySYSWELD.Thepredictedweldgeometryandfusionlinelocusatcross-sectionareingood
agreementwiththeexperimentalmeasurement.Thisdemonstratesthesuitabilityofthecombinedvolumetricheatsourcemode.
Keywords:keyholeplasmaarcwelding;temperaturefield;combinedvolumetricheatsource;finiteelementanalysisStudyonultrasonicstirhybridweldingofaluminumalloyHEDiqiu,LIJian,LIDonghui,LIANGJianzhang(StateKeyLaboratoryofHigh-performanceComplexManufacturing,Central
SouthUniversity,Changsha410083,China).p70-72,108
Abstract:Frictionstirwelding(FSW)ofaluminumalloyusuallyresultsinaspecial"funnelshaped"temperaturefield,whichmakesobviousdifferenceofmicrostructurepropertiesinthedirectionofweldseams.Inordertogetbetterpropertiesofweldedjoints,ultrasonicstirhybridweldingtechnologyhasbeen
whichconcentratestheultrasonicener-putforwardinthispaper,
gyindeepweldseamsthroughthestirringpin.Thicknessof2.5mm2219aluminumalloysheetshasbeenadoptedandweldedbythetwotechnologiesmentionedaboveinthisexperiment,micro-structureandmechanicalpropertiesofweldareanalyzedandcomparedaswell.Resultshowsthattheweldjointsof2219alu-minumweldedbythetwotechnologiesarebothwithgoodappear-anceanddefect-freeintheinner,andultrasonicstirhybrid
weldingobviouslyhasbettermechanicalproperties.
Keywords:ultrasonicstirhybridwelding;frictionstirwelding;2219aluminumalloy
EffectofNdadditiononmicrostructureandmechanicalpropertyofSn3.8Ag0.7CusolderjointGAOLili,XUESongbai,WANGBo(CollegeofMaterialsScienceandTechnolo-gy,NanjingUniversityofAeronauticsandAstronautics,Nanjing210016,China).p73-76
Abstract:TheeffectsofNdaddition(0,0.05,0.5wt%)onthemicrostructureandshearstrengthofSACsolderjointun-deras-reflowedand150℃isothermal-agingprocesswereinves-tigated.ExperimentalresultsshowedthatNdadditioncanobvi-ouslyimprovetheshearstrengthandmicrostructureoftheSACsolderjoints.ThegrowthrateoftheSAC/Cuinterfaciallayeras