g The schedule and detail commissioning items of Unit 1 first firing to PAC 1号机组首次点火至PAC时间表及详细的调试项 Day/Date 天/日期 Day 1 第1天 11/08/2006 Test试验 Purpose of Test试验目的 Test activities试验活动 Remarks备注 Rotor run-1. Listen for rubs or unusual noisesin: 听是否有摩擦和异常噪音 转子试2. Functional test of emergency trip 转: button紧急跳闸按钮的功能试Crank test验 摇转试验 3. Purge speed cranking for rotor vibration check以吹扫速度摇转,检查转子振动情况 4. Monitor LCI starting tempera-tures and operation监视器LCI起动温度和运行 5. Air blowing the purge piping of D5 and PM4 gas fuel during crank摇转期间给D5和PM4吹扫管鼓风 6. Check operation of lift oil and turning gear 检查顶轴油和盘车的运行 1. Roll up to 50 rpm trip by DCS emer-? Use auto start-up sequences to prepare the gency push button and 200 rpm and trip unit for a “Ready-to-Start”采用自动走动by GT MK 6 control emergency stop通顺序将机组准备好“准备起动” 过DCS紧急按钮逐渐增加到? Rub checks are performed 检查摩擦 50rpm,通过GT MK6控制紧急停机? ADRE vibration monitor to be connected 跳闸 连接ADRE振动监视器 2. Restart, accelerate to go to Purge speed After Shut-down停机后 for 5min and select normal stop重起,? Reinstate the piping spool of D5 and PM4 加速到吹扫速度5分钟,选择正常停pipe work after shutdown停机后重新恢止 复D5和PM5管子的导管 3. Restart, hold at purge speed and air blowing the piping of D5 and PM4, trip by DCS customer trip (L4CT) after 30 Min crank test重起,保持在吹扫速度,给D5和PM4管道鼓风,在30分钟摇转试验后通过DCS客户跳闸(L4CT)跳闸 4. Verify coast down to turning gear核实惰行至盘车 5. Monitor vibration levels through out the test period监视整个试验期间的振动级 页次 1 / 16
2006年11月6日
版次 0
g The schedule and detail commissioning items of Unit 1 first firing to PAC 1号机组首次点火至PAC时间表及详细的调试项 Day 1 第1天 11/08/2006 Rotor run-in: 转子试转: False fir-ing, actual first firing and FSNL假点火,实际第一次点火和FSNL 1. False fire假点火 2. Actual First Fire to FSNL 实际第一次点火至FSNL 1. Select fire for false fire and check unit for gas leaks, and P2 pr. Check选择假点火的火,检查机组是否漏气,和P2。检查 2. Verify unit trip and coast down to turning gear核实机组跳闸,惰行至盘车 3. Actual first firing and check for gas leaks at firing speed实际第一次点火,检查点火速度时是否漏气 4. Acceleration unit up to FSNL and stabilized min 4 hours thermal soak 5. Start up heater commissioning将机组加速到FSNL,至少稳定4小时热浸泡 6. Normal down unit and keep turning gear on for natural cooldown.机组正常停机,保持盘车,自然冷却 7. Monitor vibration levels through out the test period监视整个试验期间的振动级 After Shut-down停机后 1. Install balance shots if required如果需要,安装平衡粒 2. Repair any leaks / defects identified 修复发现的泄漏/缺陷 3. Replace or clean the strainers of LP Hood spray, CEP, BFP and drains spray and perform any other maintenance items as required更换或清洁低压罩喷嘴、EDP、BFP和疏水喷嘴的滤网,根据需要执行其它维护项 4. Inspect and clean start up temporary gas strain-ers and sealing/cooling air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话) 页次 2 / 16
2006年11月6日
版次 0
g The schedule and detail commissioning items of Unit 1 first firing to PAC 1号机组首次点火至PAC时间表及详细的调试项
Day/DateTest试验 Purpose of Test试验目的 天/日期 Day 2 Rotor run-1. FSNL and heat soak for 4 in: hours 第2天 FSNL和热浸泡4小时 11/09/2006 转子试 转; Start up and FSNL 起动和 FSNL Test activities试验活动 1. Start normally, go to FSNL and stay there if vibration levels acceptable正常起动,至FSNL,如果振动级可以接受,保持 2. Electrical test电气试验 1) Shaft voltage test 轴电压试验 2) AC impedance test 交流阻抗试验 3) Main transformer Short circuit test with the connection of Generator by EX2100 power通过EX2100电力连接发电机做主变压器短路试验 4) Open circuit test by EX2100, The test voltage will be variable from 0V to 20.52KV(1.08PU of 19KV)通过EX2100做开路试验,试验电压从0V至20.52KV(19KV的1.08PU/) 5) Megger check for seal casing and bear-ing (T8) at collector end side用迈格表检查收集器端侧密封缸和轴承 (T8) 3. Check HRSG expansion.检查HRSG的膨胀 4. Shutdown unit and keep turning gear on for natural cool down.让机组停机,保持盘车,自然冷却 5. Monitor vibration levels through out the test period监视整个试验期间的振动级 6. By pass valve commissioning旁路阀门调试 页次 3 / 16 Remarks备注 After Shut-down停机后 1. Install balance shots if required如果需要,安装平衡粒 2. Repair any leaks / defects identified 修复发现的泄漏/缺陷 3. Replace or clean the strainer of LP Hood spray, and drains spray and perform any other maintenance items as required更换或清洁低压罩喷嘴和疏水喷嘴,根据需要执行其它维护项 4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话) 2006年11月6日 版次 0 g The schedule and detail commissioning items of Unit 1 first firing to PAC 1号机组首次点火至PAC时间表及详细的调试项 Day/DateTest试验 Purpose of Test试验目的 天/日期 Day 3 Rotor 1. Run up to FSNL 运行至FSNL Run-in: 2. Perform off line electrical tests执第3天 11/10/2006 ;转子试行脱机电气试验 转; 3. Dummy synchronization test伪同 FSNL 步试验 4. Protection test保护试验 5. Synch check同步检查 6. EX2100 on-line test EX2100联机试验 Unit activities机组活动 1. Unit restart to FSNL机组重新起动至FSNL 2. EX2100 Offline test EX2100脱机试验 1) Manual high and low limit,手动高低极限 2) Offline OEL limit test脱机OEL极限试验 3) Offline OEL trip test.脱机OEL跳闸试验 4) Voltage high trip test.电压高跳闸试验 5) V/HZ straight time/ Reverse time trip.V/HZ正向/反向时间跳闸 6) Auto High and low limit test.自动高低极限试验 7) PT failure Test. PT故障试验 8) Auto/Manual transfer test.自动/手动传输试验 9) M1/M2 transfer test.M1/M2传输试验 3. Dummy Synch test伪同步试验 4. Perform synchronize to grid and reverse power 52G trip test if vibration levels Acceptable如果振动级可以接受,与电网并网,倒送电52G跳闸试验 5. EX2100 on-line test (25% load)EX2100 联机试验(25%负荷) 6. Monitor vibration levels through out the test period.监视整个试验期间的振动级 7. By pass valve commissioning旁路阀门调试 页次 4 / 16
Remarks备注 After Shut-down停机后 1. Install balance shots if required如果需要,安装平衡粒 2. Repair any leaks / defects identified 修复发现的泄漏/缺陷 3. Replace or clean the strainers of LP Hood spray, CEP, BFP and drains spray and perform any other maintenance items as required更换或清洁低压罩喷嘴、EDP、BFP和疏水喷嘴的滤网,根据需要执行其它维护项 4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话) 2006年11月6日
版次 0
g The schedule and detail commissioning items of Unit 1 first firing to PAC 1号机组首次点火至PAC时间表及详细的调试项 Day 4 Load test 1. Start up and Synch to grid起动第4天 负荷试验 和并网 11/11/2006 2. Steam cleaning蒸汽清洗 Combined 3. Line up of chemical sampling, cycle联dosing and CPP调整化学取 合循环 样、加药和CPP 4. Steam to turbine if steam quality acceptable如果蒸汽质量可以接受,给汽机送蒸汽 5. Over speed trip test超速跳闸试验 1. Restart unit to FSNL and synch to grid 重新起动机组至FSNL,并网 2. Steam cleaning and steam to turbine if steam quality acceptable如果蒸汽质量可以接受,蒸汽清洗,给汽机送蒸汽 3. Steam temperature matching test蒸汽温度匹配试验 4. ST 25% load and min 4 hours soak蒸汽轮机25%负荷,至少浸泡4小时 5. 52G breaker off and over speed trip test 52G断路器断开,超速跳闸试验 6. Monitor vibration levels through out the test period监视整个试验期间的振动级 Unit activities机组活动 After Shut-down停机后 1. Install balance shots if required如果需要,安装平衡粒 2. Repair any leaks / defects identified 修复发现的泄漏/缺陷 3. Replace or clean the strainer of LP Hood spray, and drains spray and perform any other maintenance items as required更换或清洁低压罩喷嘴和疏水喷嘴,根据需要执行其它维护项 4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检查和清洁起动临时气体滤网和密封/冷却空气(如果需要清洁的话) Remarks备注 Day/Date天/日期 Test试验 Purpose of Test试验目的 页次 5 / 16
2006年11月6日
版次 0