压 接 确 认 分 析 模 型 树 收到压接确认申请 是 该确认过的端子/导线压接是否进行了适当的试验?(按照表5.1) 是 基于规定的要求进行了确认( “REF” ) 该端子/导线压接与先前已经确认过的产品是否相同? 否 该端子/导线压接与先前已经确认过的产品是否类似? 否 不确认,用其它压接和/或端子代替 否 改进压接和/或端子设计 是 为了改善试验结果,压接和/或端子能够改进设计吗? 否 该确认过的端子/导线压接是否进行了适当的试验?(按照表5.1) 是 基于规定的要求进行了确认。( “ENJ” ) 是 使用端子/导线压接有必要吗? 对于指定的汽车要求能够接收吗? 是 按照表5.1试验 否 否 是否通过了试验? 是 是 顾客允许和批准吗? 确认,基于顾客书面批准 记录确认结果
APPENDIX B DEFINITIONS
附件B 定义
CABLE
An assembly made up of several strands of wire (the conductor) and its insulating covering manufactured to a specific cable specification. 电缆线/导线
由若干芯线(导体),还有按照电缆线要求加工的线皮组成。 COMPACTION
The reduction in cross sectional area of the combination of the terminal and cable conductor caused by crimping the terminal onto the conductor. 压缩
将端子与导体压接在一起,引起端子与导体截面面积的减少。 CONDUCTOR CRIMP FEATURES
Shapes in the conductor crimp wings, such as serrations, meant to improve the electrical connection between the terminal and the conductor. 芯线压接特征
芯线压线脚的形状,如压线脚的两翼。旨在提高端子和导体连接的电性能。 CONDUCTOR
A part of a cable which has the specific function of carrying electrical current. 芯线(导体)
电缆线/导线的一部分用于导电 CRIMP ONLY
An application in which the only method used to connect a terminal to a cable is the terminal
crimp. That is, no solder, welding or other methods are used. 纯压接
将端子和导线只是通过压接连接,而不是通过各种焊接或其它方法连接起来。 CRIMPING
The physical attachment, or the process of assembling terminals to cable or components. It involves the terminal conductor/insulation crimp wings, the crimp tools, and the crimp dimensions in conjunction with the various application methods [crimp only, re-flow solder, sonic weld, etc.] 压接过程
机械连接或是将端子装配到导线/零件上的过程。包括端子导体/绝缘体压线脚,压接工具和压接尺寸,这些与各种不同的方法结合(纯压接,回流焊接,超声波焊接等) CRIMPING FORCE
The force applied by the press through the crimping tools for the re-shaping of the terminal wings around the stripped conductor during the crimping process. 压接力
将端子与导线压接在一起的力,它是通过压接模具压到端子上而产生的。 DESIGN VALIDATION
Tests that are conducted to demonstrate that the design intent is met. Manufacturing must be aware of the crimp design parameters and maintain them in production.
GRIP (Syn.: Crimp) The connection between a terminal and a cable made by deforming the grips (wings), wrapping them around the cable in a manner that creates a permanent contact. GRIPS (Syn.: Wings) Those parts of a terminal that are wrapped around the conductor strands or cable insulation layer making a good electrical and/or mechanical
connection. 设计确认
为了验证设计满足预期要求而进行试验。制造过程必须注意压接参数设计并且在生产时保持同一工艺参数。利用压线脚的两边将导线包起来,通过这个将芯线与绝缘体和端子建立良好的电连接和机械连接。 INSULATION
That part of a cable that electrically separates the conductor from the external environment. The purpose of the insulation crimp is to provide proper strain relief preventing movement to the conductor crimp. 绝缘体
利用绝缘体将导体与外界隔离。绝缘体压线脚的目的是产生应变释放,这样就防止了压接处芯线的移动。 LOW ENERGY
Applications which have an open circuit voltage of 5 volts or less. This definition is chosen to enable easy selection of the type of testing acceptable based on the electronic circuit application. 低能量
开路电压5V或更小。这个定义是在电路应用中容易选择试验类型而做的。 LOW IMPEDANCE
Applications that have very resistance-sensitive circuits. These may require tin plated cable strands rather than bare copper to meet vehicle reliability targets. 低阻抗
在汽车应用中,对该零件的电阻(如压接电阻)要求非常高。因为该电阻有很高的灵敏性,所以为了获得高的可靠性,通常需要对导线的芯线蘸锡,而不用裸铜丝。 POWER
Applications that have an open circuit voltage greater than 5 volts. Typically these are lighting, resistance, motor, or relay circuits. Current levels may range from milli-amps to full cable rating. 电源
电源电压大于5V。典型的应用是:照明,电阻,汽车或延时电路。电流范围从毫安培到导线电流的额定值
PROCESS VALIDATION
In-process tests, performed on production parts, which are used to demonstrate process capability and conformance to specification. 过程确认
对生产零件的过程试验是用来验证过程能力和与规范的符合性 SPECIAL APPLICATIONS
Applications that fall outside the scope of this specification must have their requirements detailed in other appropriate specifications. 特殊应用
如果本规范没有提到的要求,如果需要必须在其它规范中详细规定 STRAND
One of the individual wires in a conductor. 芯线
导体中的每股芯线。 WINGS See “Grips”. 压线脚的两翼 压线脚的两个卷边