陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
陕西有色天宏瑞科硅材料有限责任公司
Shaanxi Nonferrous Tianhong REC Silicon Materials Co., Ltd
电子及光伏新材料产业化项目Silane硅烷区机电安装工程
M&E Installation for Silane Areas of Electrical and Photovoltaic Industrialized Project
设备安装方案
Equipment Installation Scheme
编制/ Prepared by：___________
审核/ Checked by：___________
批准/ Approved by：__________
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
2016年6月26日
June 26, 2016
1
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
目 录
CONTENT
一、工程概况 .................................................................................................................. 3 SECTION I. PROJECT OVERVIEW ......................................................................................... 3 二、编制依据 .................................................................................................................. 4 SECTION II. DESCRIPTION BASIS......................................................................................... 4 三、施工方案 .................................................................................................................. 5 SECTION III. PRODUCTION SCHEME ................................................................................... 5 3.1设备安装前应具备的条件 .............................................................................................. 5 3.1. CONDITIONS PRIOR TO THE INSTALLATION WORKS ............................................................ 5 3.2施工要点 .......................................................................................................................... 8 3.2. CONSTRUCTION FOCUS ...................................................................................................... 8 3.3静设备施工要点 .............................................................................................................. 9 3.3. STATIC EQUIPMENT CONSTRUCTION PROCEDURES ............................................................ 9 3.4动设备施工要点 ............................................................................................................ 16 3.4. KEY POINTS OF CONSTRUCTION OF MOTIVATE EQUIPMENT .............................................. 16 四、施工进度计划表 ..................................................................................................... 29 SECTION IV.CONSTRUCTION SCHEDULE ........................................................................... 29 五、质量保证措施 ......................................................................................................... 29 SECTION V. QUALITY ASSURANCE MEASURES .................................................................. 29 5.1质量目标 ........................................................................................................................ 29 5.1. QUALITY TARGET ............................................................................................................ 29 5.2质量检查点设置 ............................................................................................................ 31 5.2.QUALITY INSPECTION POINT ............................................................................................ 31 六、安全保证措施- ........................................................................................................ 44 6.1吊装安全注意事项 ........................................................................................................ 44 6.1. HOIST SAFETY REQUIREMENT .......................................................................................... 44 6.2起重机司机和指挥人员 ................................................................................................ 46 6.2. CRANE OPERATOR AND COMMANDING PERSON ............................................................... 46 6.3施工用电安全技术措施 ................................................................................................ 48 6.3. SITE POWER ACCESS SAFETY MEASURES .......................................................................... 48 6.4试运行安全技术措施 .................................................................................................... 49 6.4. TESTING RUN SAFETY MEASURES ................................................................................... 49 七、主要机械设备供应计划 .......................................................................................... 50 SECTION VII. MAIN EQUIPMENT SUPPLY PLAN ................................................................. 50
2
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
一、工程概况
Section I. Project Overview
陕西有色天宏瑞科硅材料有限责任公司电子及光伏新材料产业化项目Silane区机电安装工程施工工程位于陕西省榆林市榆佳工业园区。
Silane area M & E installation project sites at Yujia industrial Park of Yulin city for Shaanxi NonferrousTianhong REC Silicon Materials industrialization Co., Ltd
硅烷区设备安装种类多，其中包括泵类104台，整体容器类198台，整体塔器10台，换热器类97台，压缩机类5台，反应器类8台，储气罐4台，加热炉6台，鼓风机6台，离心机4台，过滤器，加热器类6台，风机4台，搅拌器4套等成套设备。设备结构平台等。分为冷氢化单元、冶金硅卸载站、金属氯化物处理单元、氯硅烷储罐区、精馏单元、硅烷冷冻水单元、热油炉单元、STG储罐区、STG储罐区冷冻机单元、雨淋阀室。硅烷充装站、硅烷压缩机及配电间。
在本项目所要求的工期内完成安装施工工作所需测量，施工，检测，管理、单机调试和配合无负荷联动试车、有负荷联动试车、调试工作等全过程的工作。
Equipment installation works for silane areas vary, including 104 units, the overall container class 198 units, the overall tower 10 units, heat exchangers are 97 units, compressor 5 units, 8 reactors, 4 storage tanks, 6 heating furnaces, 6 blowers, 4 centrifuges, filter, 6 heaters, 4 fans, stirrer 4 sets of complete sets of equipment. The equipment structure of the platform, in this project the required time to complete the installation of the construction work required measurement, construction, detection and management, the stand-alone debugging and with no load test, load linkage commissioning, commissioning the whole process.
建设单位：陕西有色天宏瑞科硅材料有限责任公司
Client: Shaanxi Nonferrous Tianhong REC Silicon Materials Co., Ltd. 设计单位：福陆（中国）工程建设有限公司 Designer: Fluor ( China) Engineering Co., Ltd. 监理单位：陕西省工程监理有限责任公司 Consultant: Shaanxi Engineering Consultant Co., Ltd 施工单位：陕西建工安装集团有限公司 Contractor: SCEGC Installation Group Co., Ltd.
3
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
二、编制依据
Section II. Description Basis
1、建筑工程施工质量验收统一标准GB50300-2013
1. Unified standard for construction quality acceptance of building engineering GB50300-2013
2、工业安装工程施工质量验收统一标准 GB50252-2010
2.Industrial installation engineering construction quality acceptance unified standard GB50252-2010
3、石油化工工程施工及验收统一标准SH3508-2011
3.Petrochemical engineering construction and acceptance of unified standard SH3508-2011
4、立式圆筒形钢制焊接储罐施工及验收规范 GB50128-2014
4. Specification for construction and acceptance of vertical cylindrical steel welded storage tanks GB50128-2014
5、机械设备安装工程施工及验收通用规范GB50231-2009
5. General specification for construction and acceptance of mechanical equipment installation engineering GB50231-2009
6、石油化工机器设备安装工程施工及验收通用规范 SHT3538-2005
6. General specification for construction and acceptance of installation engineering of petrochemical machinery and equipment SHT3538-2005
7、压缩机、风机、泵安装工程施工及验收规范GB50275-2010
7.Compressor, fan, pump installation engineering construction and acceptance specifications GB50275-2010
8、起重设备安装工程施工及验收规范 GB50278-2010
8.Lifting equipment installation engineering construction and acceptance specifications GB50278-2010
9、石油化工静设备安装工程施工质量验收规范 GB50461-2008
9.Petrochemical static equipment installation engineering construction quality acceptance specification GB50461-2008
4
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
三、施工方案
Section III. Production Scheme
硅烷区中化工设备多、工艺复杂，安装技术操作要求较高。各工艺单元联系密切、设备材质种类多、清洗要求高、吊装难度大。涉及到种反应器、塔器、换热器、机泵等众多化工设备，安装精度要求高；部分设备规格尺寸不大，可以整体到货。对于体积较大，在不影响吊装的前提下，尽量完成劳动保护的安装、防腐、绝热及附属管线安装。部分设备规格尺寸不大，可以整体到货。对于体积较大，在不影响吊装的前提下，尽量完成劳动保护的安装、防腐、绝热及附属管线安装。
Installation dimension relates to the requirements of many kinds of silane District chemical equipment, complex process, and the installation operation requirements higher. The process units are close contact with each other, the equipment material, and cleaning, hoisting difficulty. In response, towers, heat exchangers, pumps and many other chemical equipment installation accuracy requirements; part of the equipment is small, can the overall arrival. For larger, in does not affect the hoisting of the premise, as far as possible to complete the work protection installation, anti-corrosion, insulation and subsidiary pipeline installation. Part of the equipment size is not big, can the overall arrival. The volume is large, without affecting the lifting the premise, as far as possible to complete the labor protection, anti-corrosion, insulation and subsidiary pipeline installation.
有些大型超限（超高、超重）设备需单独编制专项施工方案。
Some large scale (super high, overweight) equipment requires preparing special construction program. 3.1设备安装前应具备的条件
3.1. Conditions prior to the installation works
3.1.1设备验收必须具备下述技术文件：
3.1.1. Related document and specification for equipment acceptance 3.1.1 Equipment acceptance must have the following technical documents: (1)设备出厂合格证、说明书；
(1).Equipment factory certificate, specification; (2)质量证明书； (2).Certificate of quality;
5