设备施工方案(英文版) - 图文(5)

2019-04-21 10:24

陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd

operation of the pump.

弹性套柱销联轴器的允许偏差:

联轴器外形最大直径(mm) 两轴心径向位移(mm) 两轴线倾斜 71 80 95 106 130 160 190 224 250 315 400 475 600 弹性柱销联轴器的允许偏差:

联轴器外形最大直径(mm) 两轴心径向位移(mm) 两轴线倾斜 95~160 195~200 280~320 360~410 480 540 630 梅花形弹性联轴器的允许偏差:

联轴器外形最大直径(mm) 两轴心径向位移(mm) 两轴线倾斜 50 70~105 0.10 0.15 21

端面间隙(mm) 0.1 2~4 0.15 0.2/1000 3~5 0.2 4~6 0.25 0.3 5~7 端面间隙(mm) 2.0~3.0 2.5~4.0 3.0~5.0 4.0~6.0 5.0~7.0 0.05 0.08 0.2/1000 0.10 6.0~8.0 端面间隙(mm) 2.0~4.0 1.0/1000 陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd

125~170 200~230 260 300~400 0.20 0.30 0.30 0.35 0.5/1000 3.0~6.0 6.0~8.0 7.0~9.0 g, 泵的管线安装应以使泵不受外力为原则,固定焊口尽量远离泵,管道安装完做最终连接时应在联轴器上打表监视。

G.Pump installed to pipeline should keep the pump not bearing external forces, as far as possible to keep the fixed welding mouth pump, pipe installation end to do the final connection should be on the coupling table to monitor.

泵安装后的技术标准应符合下表规定 Pump installation quality as per listed specification

序号 SN 1 2 项目 Item 轴线位置 Axis position 标高/EL 泵 轴 水 平 度 卧式 立纵向偏差 横向偏差 纵向偏差 ±5 ±5 0.1/1000 0.2/1000 0.2/1000 式 横向偏差 0.2/1000 允许误差 Deviation Allowable 备注 Remark 3 (5)泵的单机试运 (5).Single pump test

机泵安装后,待单机试运有关的条件具备之后,开始进行泵的单机试运。 After the installation of the pump, the condition of the unit test is to be carried out, and then the pump is carried out.

试运流程要求: Test flow requirement:

a试运前对试运流程的管道进行冲洗或吹扫。水冲洗完后在泵的入口加上临时过滤网;

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陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd

A.Trial operation of the test flow of the pipeline to flush or purge. After the water flush in the pump inlet and temporary filter net;

b试运介质贮器必须满足泵的流量要求,流程上的所有管道充满试运介质时仍有余量;

B.Test medium reservoir must meet the requirements of the pump flow, the flow of all pipelines filled with test medium is still a margin;

c试运应循环连通,满足泵的流量要求,保证泵能连续正常试运行

C.Test should be connected to the circulation, to meet the requirements of the pump flow, to ensure that the pump can run normally.

单机试运转程序

Stand-alone test run program

a.脱开电机与机泵的对轮连接,进行电机空负荷运转2小时,检查旋转方向、轴承温度、振动、电流等是否正常。

A. Disengage the motor and pump of wheel connected to motor no-load operation, 2 hour, check the rotation direction, bearing temperature and vibration, current is normal.

b.恢复对轮连接,检查泵与电机的同心度,必须符合要求;

B. To restore the wheel connection, check the pump and motor of the heart, must meet the requirements;

c.手动盘动转子数圈,轻便灵活、无卡涩现象;

C. Manual disc dynamic rotor number, light and flexible, no jam phenomenon;

d.开启泵的入口阀和放空阀,直至泵体内空气全部排尽,水从放空阀中连续流出; D. Entrance valve opens the pump and air vent valve until the pump body fully drained, the water outflow from the vent valve in the continuous;

e.关闭放空阀和出口管路上的阀门,打开各种仪表阀;

E. Close the vent valve and outlet pipe on the valve, open the valve of various instruments;

f.开启冷却水阀; F. Open cooling water valve;

g.接通电源,启动电机,逐渐打开出口管路上的阀门,并调节至正常运行压力;

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陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd

G. connected to the power, start the motor, gradually open the valve on the outlet pipeline, and adjust to the normal operating pressure;

h.运转中对于轴承的温升、密封处的泄漏量、泵的流量、压力、转速、振动以及电机的电流、电压、温度等情况,每隔半小时检查记录一次;

H. Operation of the bearing temperature rise, seal leakage, pump flow, pressure, speed, vibration and motor current, voltage, temperature and other conditions, every half an hour to check the record once;

i.泵在额定负荷下连续正常运转4小时后,关闭出口阀,停止电动机,关闭压力表开关,待泵冷却后,关闭冷却阀;

I. Pump in the rated load for 4 hours after the normal operation, close the outlet valve, stop the motor, close the pressure gauge switch, after the pump cooling, close the cooling valve;

j.试运转结束后,断开总电源,消除管道内压力和负荷,并在放水后对管道系统进行吹扫后封闭。

J.After the test operation, the total power supply is disconnected, and the pressure and load in the pipeline are eliminated, and the pipeline system is closed after the water discharge.

3.4.3压缩机安装方法及技术要求

3.4.3. Pressure machine installationtechnical requirement (1)施工准备 (1). Preparation

熟悉图纸,编写施工技术措施,对施工人员进行技术交底。做好施工机具、量具、手段用料及消耗材料的准备工作。

To be familiar with the drawings, preparation of construction technical measures, the construction personnel technical clarification. Do a good job in the construction machines and tools, measuring tools, tools and materials and material consumption of the preparatory work.

(2)设备到货验收

(2). Siteinspection and acceptance of equipment

压缩机组到货后,由物资供应部门组织业主、承包方、监理及其他有关人员共同进行开箱检验。设备的开箱检查应检查以下内容:

Compressor delivery, by the material supply department organization owners, the

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陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd

contractor, supervision and other relevant personnel together the open package inspection. Unpacking inspection of equipment should check for the following:

a、压缩机的出厂合格证明书

A, compressor factory certificate of compliance

b、制造厂提供的有关重要零件和部件的制造、装配等质量检验证书及设备的试运转记录;

B.Manufacturing, assembly and other quality inspection certificates and equipment test run records of important parts and components;

c、按设备技术文件的规定清点泵的零件、部件和备件,检查有无缺件、损坏和锈蚀等现象。

C.To check the pump parts, components and spare parts, check whether the lack of parts, damage and corrosion and other phenomenaaccording to the provisions of the equipment and technical documentation

d、核对主要零件、密封件以及垫片的品种和规格;

D. Check the main parts, seals and gaskets of the varieties and specifications; e、检查规范要求试压部件的试压记录。

E.Check the specification requirements to test the pressure parts of the test record. (3)基础的验收

(3). Base Inspection and acceptance

压缩机基础使用前必须办理交接手续,基础移交时必须同时提供施工质量合格证书及中心、标高、外形尺寸实测记录等资料。

Compressor foundation must be handled before the use of the handover procedures, the basis of the transfer must be provided at the same time the construction quality certificate and the center, elevation, shape and size of the recorded data.

对基础进行外观及尺寸检查,应满足下列要求

The appearance and size of the inspection should meet the following requirements: a、不得有裂纹、蜂窝、空洞、露筋等缺陷;

A. there must be no crack, honeycomb, void, dew and other defects; b、基础中心线、标高、沉降观测点等标记齐全、清晰;

B.Base center line, elevation, settlement observation points, such as complete, clear;

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