陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
对设备已完成品、半成品制订保护措施,同时也要注意保护他人的成品具体应落实到人,措施落实到物。
To the equipment has finished product, semi-finished product formulation protection measures, but also should pay attention to the protection of other people's products should be specific to the implementation of the people, measures to implement. 5.2质量检查点设置 5.2.Quality Inspection Point
依据国家标准,与监理、业主共同划分单位工程,确定主要分部分项工程,确定分项工程中重要工序,制定出质量控制点。
According to the national standard, and the owners of common supervision, division of engineering, to determine the main sub project, determine the important process engineering, develop quality control points.
现场实行A(AR)、B(BR)、C(CR)三级质量控制点进行施工,质量控制分停检点A(AR)、报告控制点B(BR)、一般控制点C(CR)三个层次进行。
Field implementation of A (AR), B (BR), C (CR) three level quality control point of construction, quality control stop indecent A (AR), report control point B (BR), general control point C (CR) three levels.
停检点A(AR)为施工单位需停工待检的控制点,施工单位不经业主代表(监理)检查合格签证,不得进行下道工序施工。
Stop indecent a (AR) for construction units need downtime to be seized control points, construction units not visa the owners on behalf of the supervision inspection qualified shall not construction of next working procedure.
报告控制点B(BR)为必须通知业主代表(监理)进行共检,但施工单位不需停工待检。
Report control point B (BR) to notify the owners representative (supervision) were seized, but the construction unit without downtime to be seized.
一般控制点C(CR)为业主代表(监理)下现场不定期巡查的控制点。
The general control point C (CR) as representatives of the owners (supervision) control points not regular inspections of the site.
工序质量控制点检查责任方说明如下:
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陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
Process quality control point inspection responsibility are as follows: ·A级:业主代表、监理单位、施工单位三方检查确认
- A: On behalf of the owners, supervision units, construction units of three counter check
·B级:项目经理部质量控制人员检查确认 B: Project Manager, quality control personnel check ·C级:施工队自行检查 C: Check by construction team ·R级:提交检查记录 - R: Submit inspection records
5.2.1静设备安装质量控制表及控制点
5.2.1 Static Equipment installation and quality control point
★静设备安装质量控制表
Static equipment installation quality control table
序号SN 1 2 3 4 5 6 7 8 质量控制检查点 QC inspection point 设备及材料交接检查 Equipment and materials handover inspection 设备基础交接检查 Equipment foundation handover inspection 基础表面处理 foundation surface treatment 垫铁布置 Iron pad layout 方位检查 Position Check 地脚螺栓孔清洁度 Cleanliness of anchor bolts 地脚螺栓孔灌浆 Anchor bolt hole grouting C C 等级Grade BR BR C BR B 备注Remark 找正(标高、中心线、垂直度、水平度等) Alignment (elevation, verticality and levelness of the center AR line, etc.) 32
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
9 10 11 12 13 14 15 16 17 18 地脚螺栓紧固 Anchor bolt fix 二次灌浆 Second grouting 内件安装 Inner part installation 内部清洁度 Inner part cleanliness 触媒/填料装填 Catalyst / filling 人孔螺栓紧固 Manhole bolt fasten 梯子、平台检查 Inspection of ladder, platform 泄漏试验 leakage test 塔器现场组焊 Tower site welding 最终外观检查 Final outer image inspection C B AR AR AR C C AR BR B 注:(1)通常在安装前施焊的设备,其相应的控制点按现场组对设备要求进行。 Note: (1) usually before the installation of welding equipment, the corresponding control points assembled according to the requirements for equipment on the spot
(2)一般认为设备在制造厂已通过水压试验,因此现场不考虑重复进行。除非国家另有规定或有特殊原因,如运输途中发生意外损伤等。
(2).It is generally believed that the equipment in the factory has passed the pressure test, so the scene is not considered repeated. Unless otherwise stipulated by the state or have special reasons, such as transportation accident damage etc..
★塔设备安装工程质量控制点
Quality control of tower equipment installation engineering
序号SN 1
质量控制点QC Point 施工方案编写 主要控制内容 Control items 施工程序、方法、进度计划、质量控制、安全技术33
控制方法Method 监理/业主批准 陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
Construction 措施等可行、合理,符合《施工技术方案管理规定》,plan preparation 向施工人员技术交底 Construction procedure, method, schedule, quality control, safety technical measures is reasonable and feasible, and in accordance with the construction technology program management regulations \to the construction personnel technical disclosure 塔节、塔盘、密封圈、拉杆、定距管、螺栓、卡具、垫片及其它备品、备件的数量符合;外观质量合格;随机出厂资料齐全 Tower section, a tray, a sealing ring, a pull rod, a fixed pitch pipe, a bolt, a clamping device, a gasket and other spare parts, spare parts number with; appearance quality; random factory complete information 铭牌、方位标记、管口位置、尺寸与图纸相符;塔节内外表面及焊缝无超标缺陷,法兰无损伤;筒体、法兰、支撑圈、预焊件、塔内件等外观和几何尺寸符合图纸与标准要求 Nameplate, range marker, nozzle position, size and drawings consistent; tower section inside and outside surface and weld defects exceeding, the flange without injury; tube body, a flange, a support ring, pre welding, internals such as appearance and geometry in accordance with drawings and standards Approved by Jianli/ owner 2 开箱检查验收 Acceptance inspection 依据装箱单和图纸检查、清点,做好记录 check according to the packing list, drawings, inventory record 3 塔节、塔内件外观检查和几何尺寸测量 The tower section and tower appearance inspection geometry measurement 目测、直尺、靠尺、内径尺、钢丝、焊缝检查尺等工器具检测 Visually, the ruler, on foot, foot, diameter of steel wire, weld inspection rule and other tools for detection 4 影响塔盘安装的焊缝,打磨平滑与母材一平;与工艺物料接触的塔节及所有接管表面喷砂除锈至露出金属本色,砂粒、灰尘等杂质清除干净;法兰密封焊缝打磨、喷砂面无损伤;安全防护合格 Effect of tray installation weld, polished smooth and 目测 除锈 Weld grinding, parent material and a flat; and process material contact Visual sand blasting tower section and all over surface sandblasting derusting to the exposed metal color, sand, dust and other impurities clean; flange sealing surface damage; safety door qualified 所有与工艺物料接触的塔节、接管表面、塔内件等所有清洗的部位,无油脂、粉尘及其它杂质,黑光灯抽查无可见荧光,防止二次污染;清洗人员防护齐全、通风良好、不得吸烟、无任何明火,符合安全要求 All contact with the material process of tower section, take over the surface, internals, etc. all the cleaned parts, free of oil, grease, dust and other impurities, Backlight checks without visible fluorescence, prevent secondary pollution; cleaning personnel door complete, 34
5 清洗 Clean 目测、白色滤纸或不含绵绒的白色聚脂布擦拭、黑光灯抽查 Visually, white filter paper or excluding cotton velvet white polyester cloth, black light spot
陕西建工安装集团有限公司 SCEGC Installation Group Co., Ltd
good ventilation, no smoking, no open flame, comply with safety requirements. 塔及塔盘等内件,无油脂、灰尘等二次污染;塔盘编号、方位与图纸所标位置一致;所有紧固件安装紧固;螺栓、工具等不得留在塔内;塔盘安装精度符合图纸、标准要求;塔盘组装后封存好,防止锈蚀和进入灰尘 Tray and tower inner parts, no oil, grease, dirt and other secondary pollution; tray number, position and drawing the marked position; all fastener installation fastening; bolts, and tools shall not stay in the tower; tray installation of precision to meet the drawings, standards requirements; tray assembly sealed to prevent corrosion and dust from entering 基础外观、标高基准线、纵、横中心线、水平度、外形尺寸;预埋地脚螺栓数量、规格、伸出高度、所在中心圆直径允许偏差,符合图纸和标准要求 Appearance based, elevation datum line, vertical and horizontal center line, level, dimensions; pre buried bolt quantity, specifications, extending height, where the central circle diameter of allowable deviation, in line with the requirements of the drawings and specifications 6 塔盘组装 Tower tray assembly 目测、直尺、玻璃管水平仪 Visually, the ruler, the glass tube level meter 7 基础复验 Base Re-inspection 目测、直尺、水平仪、经纬仪Visually, the ruler, theodolite and level 8 垫铁准备 Iron pad preparation 垫铁规格、加工质量和布置符合图纸和标准要求 目测、直尺、塞尺 Iron pad specifications, processing quality and meet the Visual, ruler, feeler requirements of layout drawings and standards 9 塔及塔盘等内件未产生新的锈蚀和污染;爬梯、走台预制合格;钢结构支撑可保证塔的抗风能力;垫片选用和安装符合要求;塔节法兰间隙符合标准要求;塔的安装方位、垂直度符合图纸和标准要求;垫铁安装质量合格 塔节吊装、组对Tower and tower tray are not produced new corrosion and pollution; ladder, pre-qualified; and support for the 就位 Positioning of steel structure can guarantee the wind resistant capacity tower and tray of the tower; gasket selection and installation to meet the requirements; section of tower flange clearance conform to the standard requirements; tower installation position and verticality in accordance with the requirements of the drawings and specifications; pad iron installation is qualified 目测、直尺、塞尺、经纬仪 Visually, the ruler, theodolite and level 基础二次灌浆 10 Second grouting 基础清理、灌浆质量符合标准要求 目测、直尺 The basic cleaning, grouting quality meet the standard Visual, ruler requirements 试验介质为露点-40℃以下干燥、洁净的压缩空气,35
11 气密性试验
目测、肥皂水检查