Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Terminal blocks Tails Unsecured blocks Terminals and supply connections Contact to metal parts Test 8 mm live conductor Test 8 mm earth conductor Terminals for supply conductors Remark
Clause 1.6 (4.6) 1.6 (4.7) 1.6 (4.7.1) 1.6 (4.7.2) 1.6 (4.7.3) Result N N N N N N N N N 1.6 (4.7.3.1) Welded connections: 1.6 (4.7.4) 1.6 (4.7.5) 1.6 (4.7.6) 1.6 (4.8) 1.6 (4.9) 1.6 (4.9.1) 1.6 (4.9.2) 1.6 (4.10) 1.6 (4.10.1) - stranded or solid conductor - spot welding - welding between wires - Type Z attachment - mechanical test according to 15.8.2 - electrical test according to 15.9 - heat test according to 15.9.2.3 and 15.9.2.4 Terminals other than supply connection Heat-resistant wiring/sleeves Multi-pole plug - test at 30 N Switches: - adequate rating - adequate fixing - polarized supply - compliance with 61058-1 for electronic switches Insulating lining and sleeves Retainement Method of fixing .................................................... : Insulated linings and sleeves a) & c) Insulation resistance and electric strength b) Ageing test. Temperature (?C) ......................... : Insulation of Class II luminaires No contact, mounting surface – accessible metal parts – wiring of basic insulation Safe installation fixed luminaires N N N N N N N N N N N N No swithes N N N N N N N N N N P N N
Report No.: S1107787
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Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Capacitors and switches Interference suppression capacitors according to IEC 60384-14 Assembly gaps: - not coincidental - no straight access with test probe Retainment of insulation: - fixed - unable to be replaced; luminaire inoperative - sleeves retained in position - lining in lampholder Electrical connections Contact pressure Screws: - self-tapping screws - thread-cutting screws - at least two self-tapping screws Screw locking: - spring washer - rivets Material of current-carrying parts No contact to wood Electro-mechanical contact systems Mechanical connections and glands Screws not made of soft metal Screws of insulating material Torque test: torque (Nm); part .............................. : Torque test: torque (Nm); part .............................. : Torque test: torque (Nm); part .............................. : Screws with diameter < 3 mm screwed into metal Locked connections: - fixed arms; torque (Nm) ..................................... : - lampholder; torque (Nm) .................................... : - push-button switches; torque 0,8 Nm ................. : Screwed glands; force (N) .................................... : Copper No screws Remark
Clause 1.6 (4.10.2) 1.6 (4.10.3) 1.6 (4.11) 1.6 (4.11.1) 1.6 (4.11.2) 1.6 (4.11.3) 1.6 (4.11.4) 1.6 (4.11.5) 1.6 (4.11.6) 1.6 (4.12) 1.6 (4.12.1) 1.6 (4.12.2) 1.6 (4.12.4) 1.6 (4.12.5) Result N N P P P P P N P N P P N N N N P N N P P N N N N N N N N N N N N N
Report No.: S1107787
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Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Mechanical strength Impact tests: - fragile parts; energy (Nm)................................... : - other parts; energy (Nm) .................................... : 1) live parts 2) linings 3) protection 4) covers Straight test finger Rough service luminaires - IP54 or higher a) fixed b) hand-held c) delivered with a stand d) for temporary installations and suitable for mounting on a stand Tumbling barrel Suspensions and adjusting devices Mechanical load: A) four times the weight B) torque 2,5 Nm C) bracket arm; bending moment (Nm)................ : D) load track-mounted luminaires 0.2N 0.35N Test force:30N Remark
Clause 1.6 (4.13) 1.6 (4.13.1) 1.6 (4.13.3) 1.6 (4.13.4) 1.6 (4.13.6) 1.6 (4.14) 1.6 (4.14.1) 1.6 (4.14.2) 1.6 (4.14.3) Result P P P P P N P P P N Not rough service luminaries Not such type N N N N N N N N N N N N N N N N E) clip-mounted luminaires, glass-shelve. Thickness (mm) .................................................................... : Metal rod. diameter (mm) .................................... : Fixed luminaire or independent control gear without fixing devices Load to flexible cables Mass (kg) ............................................................. : Stress in conductors (N/mm2) ............................. : Mass (kg) of semi-luminaire ................................ : Bending moment (Nm) of semi-luminaire ............ : Adjusting devices: - flexing test; number of cycles ............................. : - strands broken N N N N N N N
Report No.: S1107787
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Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement - electric strength test afterwards Remark
Clause 1.6 (4.14.4) 1.6 (4.14.5) 1.6 (4.14.6) 1.6 (4.15) 1.6 (4.15.2) 1.6 (4.16) 1.6 (4.16.1) 1.6 (4.16.2) 1.6 (4.16.3) 1.6 (4.17) 1.6 (4.18) 1.6 (4.18.1) 1.6 (4.18.2) 1.6 (4.18.3) 1.6 (4.19) Result N N N N P Telescopic tubes: cords not fixed to tube; no strain on conductors Guide pulleys Strain on socket-outlets Flammable materials: - glow-wire test 650 ?C - spacing ? 30 mm - screen withstanding test of 13.3.1 - screen dimensions - no fiercely burning material - thermal protection - electronic circuits exempted N N N N P N N N N N N N Luminaires made of thermoplastic material with lamp control gear a) construction b) temperature sensing control c) surface temperature Luminaires marked with F-symbol No lamp control gear Lamp control gear spacing: - spacing 35 mm - spacing 10 mm Thermal protection: - in lamp control gear - external - fixed position - temperature marked lamp control gear “F” curve measured Drain holes Clearance at least 5 mm Resistance to corrosion: - rust-resistance - season cracking in copper - corrosion of aluminium Ignitors compatible with ballast N N N N N N N N N N N N P P P P N
Report No.: S1107787
Page 9 of 39
Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Rough service vibration Protective shield: Shield fitted Particles from a shattering lamp not impair safety No direct path Impact test on shield Glow-wire test on lamp compartment Attachments to lamps Semi-luminaires comply Class II UV radiation, metal halide lamps No sharp point or edges Short-circuit protection: Uninsulated accessible SELV parts Short-circuit test Test chain according to Figure 29 CREEPAGE DISTANCES AND CLEARANCES Working voltage (V) .............................................. : Voltage form Remark
Clause 1.6 (4.20) 1.6 (4.21) 1.6 (4.21.1) 1.6 (4.21.2) 1.6 (4.21.3) 1.6 (4.21.4) 1.6 (4.22) 1.6 (4.23) 1.6 (4.24) 1.6 (4.25) 1.6 (4.26) 1.6 (4.26.1) 1.6 (4.26.2) 1.6 (4.26.3) 1.7 (11) Result N P N P P P P N N N P P N P N P Sinusoidal Non-sinusoidal ? ? PTI Rated pulse voltage (kV) ...................................... : (1) Current-carrying parts of different polarity: cr (mm); cl (mm) ....................................................... : (2) Current-carrying parts and accessible parts: cr (mm); cl (mm) ....................................................... : (3) Parts becoming live due to breakdown of basic insulation and metal parts: cr (mm); cl (mm) ................................................... : < 600 Cr:6.3 mm, Cl:6.3mm. ? ? P N N 1.8 (7) 1.8 (7.2.1 + 7.2.3) (4) Outer surface of cable where it is clamped and metal parts: cr (mm); cl (mm) ............................... : (5) Not used N ? N (6) Current-carrying parts and supporting surface: cr (mm); cl (mm) ....................................................... : PROVISION FOR EARTHING Accessible metal parts N Class II lumilaries N
Report No.: S1107787
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