Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Metal parts in contact with supporting surface Resistance < 0,5 ? Two self-tapping screws used Thread-forming screws Thread-forming screw used in a grove Earth makes contact first Earth continuity in joints etc. Locking of clamping means Compliance with 4.7.3 Earth terminal integral part of connector socket Earth terminal adjacent to mains terminals Electrolytic corrosion of the earth terminal Material of earth terminal Contact surface bare metal Class II luminaire for looping-in Double or reinforced insulation to functional earth Earthing core coloured green-yellow Length of earth conductor Remark
Clause 1.8 (7.2.2 + 7.2.3) 1.8 (7.2.4) 1.8 (7.2.5) 12.8 (7.2.6) 1.8 (7.2.7) 1.8 (7.2.8) 1.8 (7.2.10) 1.8 (7.2.11) 1.9 (15) 1.10 (5) 1.10 (5.2) 1.10 (5.2.1) 1.10 (5.2.2) 1.10 (5.2.3) 1.10 (5.2.5) 1.10 (5.2.6) Result N N N N N N N N N N N N N N N N N N N N N SCREWLESS TERMINALS AND ELECTRICAL CONNECTIONS Separately approved; component list Part of the luminaire EXTERNAL AND INTERNAL WIRING Supply connection and external wiring Means of connection ............................................ : Type of cable ........................................................ : Nominal cross-sectional area (mm2) .................... : Cables equal to IEC 60227 or IEC 60245 Type of attachment, X, Y or Z Type Z not connected to screws Cable entries: - suitable for introduction - adequate degree of protection Power cord H03VVH2-F 0.75mm2 Type Y P P P P P P P N N P P
Report No.: S1107787
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Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Cable entries through rigid material have rounded edges Insulating bushings: - suitably fixed - material in bushings - material not likely to deteriorate - tubes or guards made of insulating material Locking of screwed bushings Remark
Clause 1.10 (5.2.7) 1.10 (5.2.8) 1.10 (5.2.9) Result P P P P N N N P 1.10 (5.2.10) Cord anchorage: 1.10 (5.2.10.1) 1.10 (5.2.10.2) 1.10 (5.2.10.3) - covering protected from abrasion - clear how to be effective - no mechanical or thermal stress - no tying of cables into knots etc. - insulating material or lining Cord anchorage for type X attachment: a) at least one part fixed b) types of cable c) no damaging of the cable d) whole cable can be mounted e) no touching of clamping screws f) metal screw not directly on cable g) replacement without special tool Glands not used as anchorage Labyrinth type anchorages Adequate cord anchorage for type Y and type Z attachment Tests: - impossible to push cable; unsafe - pull test: 25 times; pull (N) .................................. : - torque test: torque (Nm) ..................................... : - displacement ? 2 mm - no movement of conductors - no damage of cable or cord <2mm P P P P P N N N N N N N N N N P P P P P P N N N
1.10 (5.2.11) External wiring passing into luminaire Report No.: S1107787
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Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement Remark
Clause Result N N N N N N N N N 1.10 (5.2.12) Looping-in terminals 1.10 (5.2.13) Wire ends not tinned Wire ends tinned: no cold flow 1.10 (5.2.14) Mains plug same protection Class III luminaire plug 1.10 (5.2.16) Appliance inlets (IEC 60320) Appliance couplers of class II type 1.10 (5.2.17) No standardized interconnecting cables properly assembled 1.10 (5.2.18) Used plug in accordance with 1.10 (5.3) 1.10 (5.3.1) 1.10 (5.3.1.1) 1.10 (5.3.1.2) 1.10 (5.3.1.3) 1.10 (5.3.1.4) 1.10 (5.3.1.5) 1.10 (5.3.1.6) 1.10 (5.3.2) - IEC 60083 - other standard Internal wiring Internal wiring of suitable size and type Through wiring - not delivered/ mounting instruction - factory assembled - socket outlet loaded (A)...................................... : - temperatures ...................................................... : Green-yellow for earth only Internal wiring connected directly to fixed wiring Cross-sectional area (mm2) .................................. : Insulation thickness Extra insulation added where necessary N N P P N N N N N N P P P N N N N N N N N
Internal wiring connected to fixed wiring via internal current-limiting device Adequate cross-sectional area and insulation thickness Double or reinforced insulation for class II Conductors without insulation SELV current-carrying parts Insulation thickness other than PVC or rubber Sharp edges etc. Report No.: S1107787
Page 13 of 39
Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement No moving parts of switches etc. Joints, raising/lowering devices Telescopic tubes etc. No twisting over 360? Insulating bushings: - suitable fixed - material in bushings - material not likely to deteriorate - cables with protective sheath Joints and junctions effectively insulated Strain on internal wiring Wire carriers Wire ends not tinned Wire ends tinned: no cold flow PROTECTION AGAINST ELECTRIC SHOCK Live parts not accessible Remark
Clause 1.10 (5.3.3) 1.10 (5.3.4) 1.10 (5.3.5) 1.10 (5.3.6) 1.10 (5.3.7) 1.11 (8) 1.11 (8.2.1) Result N N N N N N N N N N N N N N P P P P N Basic insulated parts not used on the outer surface without appropriate protection Basic insulated parts not accessible with standard test finger on portable and adjustable luminaires Basic insulated part not accessible with ? 50 mm probe from outside,within arms reach ,on wall-mounted luminaires Lamp and starterholers in portable and adjustable luminaires comply with double or reinforced insulation requirements Basic insulation noly accessible under lamp or starter replacement Protection in any position Double-ended tungsten filament lamp Insulation lacquer not reliable Double-ended high pressure discharge lamp Relevant warning according to 3.2.18 fitted to the luminaire Portable luminaire adjusted in most unfavourable position Class II luminaire: N 1.11 (8.2.2) 1.11 (8.2.3.a) N P N N N N N P
Report No.: S1107787
Page 14 of 39
Usai Technology Services Co., Ltd.
EN 60598-2-1 Requirement - basic insulated metal parts not accessible during starter or lamp replacement - basic insulation not accessible other than during starter or lamp replacement Remark
Clause 1.11 (8.2.3.b) 1.11 (8.2.3.c) 1.11 (8.2.4) 1.11 (8.2.5) 1.11 (8.2.6) 1.11 (8.2.7) 1.12 (12) 1.12 (12.3) Result P P P N N N N N N N N N - glass protective shields not used as supplementary insulation Class I luminaire with BC lampholder BC lampholder of metal in class I luminaires shall be earthed Class III luminaires with exposed SELV pars: Ordinary luminaire -touch current………………………………………….. - no load voltage……………………………………….. Other than ordinary luminaire -nominal voltage……………………………………….. Portable luminaire: - protection independent of supporting surface - terminal block completely covered N N P P P P P P P P Compliance with the standard test finger or relevant probe Covers reliably secured Discharging of capacitors ? 0,5 ?F Portable plug connected luminaire with capacitor Other plug connected luminaire with capacitor Discharge device on or within capacitor Discharge device mounted separately ENDURANCE TEST AND THERMAL TEST Endurance test: - mounting-position ............................................... : - test temperature (?C) .......................................... : - total duration (h) ................................................. : - supply voltage: Un factor; calculated voltage (V) : - lamp used ........................................................... : Normal 50?C 168h 280V ? ? ? ? ? P 1.12 (12.3.2) After endurance test: - no part unserviceable P
Report No.: S1107787
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