Run @ Rate GP-9 / 按预定能力生产
At the time of the Run @ Rate , the following support documentation should be available for review : 在 Run @ Rate 过程中,下列支持文件应备查:
Available 是否具备 Y/N
1 . PPAP package including PPAP 文件应1 包括:
a) process flow diagram 过程流程 a 图
b) process control plan , with b reaction plan 具有反应计划的过程控制计划
c) DFMEA/PFMEA设计/过程失效模式及 c 后果分析
d) Master part (s) 标样 d 2 . GP-12 (Pre-launch Control )plan 2 GP-12 (试生产控制)计划
3 . Tool capacity information 工装能力3 情况
4 . Operator / inspection instruction 4 操作/检验指导书
5 . Prototype/pilot concerns (PR/R扴) 5 样件/试生产时发生的问题(PR/R)
6 . Sub-contractor control /capacity 6 data 分供方控制/能力数据
分供应商材料(含零件)生产计划及运输
7
8 . Packaging/labeling plan 包装/标记8 计划
9 . Acceleration plan 加速计划 9
Note : All documentation must be complete and correct.
注 :所有文件都应完备及 正确。
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Run @ Rate GP-9 / 按预定能力生产
B . MANUFACTURING PROCESS -ACTUAL TO PLAN 制造过程--实际相对于计划
1 . Is the product being manufactured at the production site using the production tooling ,gaging, process,
material, operators, environment, and process settings?
该产品是否在生产现场用正式生产工装、测量系统、过程、材料、操作人员、环境和过程设定进行 生产 ? Yes No Comments(备注):
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Run @ Rate GP-9 / 按预定能力生产
2 . Does the actual process flow agree with diagram, as documented in PPAP ? (Review the facility plan and
layout. Walk the process with the flow diagram. ) 实际生产流程是否与PPAP 文件中的流程图相同?(检查设备计划和场地平面图。按流程图 检查 实际流程)
Yes No Comments(备注):
3 . Are operator instruction /visual controls available and adhered to at each work station ?
操作指导书/目视控制是否具备并附于相应的每个工作岗位?
Yes No Comments(备 注):
4 . Is all in-process documentation, such as process control charts, in place at the time of the Run @ Rate ? Is the
documentation utilized to drive a defined
reaction plan and correction action process? 在进行 Run @ Rate 时,是否所有过程文件都在工位上?如过程控制计划。这些文件是否用于实施规 定 的反应计划和纠正措施?
Yes No Comments(备注):
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Run @ Rate GP-9 / 按预定能力生产
5 . When required , are production boundary sample available at required work station ? Are boundary samples approved by SGM?
当需要时,在需要的工位上是否拥有边际样品?这些样品是否经上海通用认可? Yes No Comments(备注):
6 . Are maintenance plans in place? Are repair and maintenance parts available ? Is there planed downtime for preventative maintenance ?
是否具备保养计划? 是否有用于维修和保养的备件? 是否有进行预防性维修保养的停机计划?
Yes No Comments(备注):
Note : All of the preceding requirements must be met to pass Run @ Rate.
注:上述所有要求都须合格才能通过 Run @ Rate。
C. MANUFACTURING CAPACITY RESULTS 制造能力结果
The following will be verified while the process is running 在进行生产时, 要核实以下内容。
1. Can net output from each operation support quoted capacity 每道工序的净产量是否与报价生产 能力相符 ? Yes No Comments(备注):
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Run @ Rate GP-9 / 按预定能力生产
Operation 工序 Quoted Capacity 报价生产能力 Rate 实际
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