通用汽车生产管理(5)

2019-01-18 18:54

Run @ Rate GP-9 / 按预定能力生产

During the Run @ Rate, did the tooling meet the quoted up time requirements(net vs gross quoted output) ? Make note of any unexpected downtime and corrective action plans required.

在按预定能力生产时, 工装是否满足报价所要求的开机时间要求? (报价净产量和标称的毛产量) 记下任何 意外的停工时间和要求的改进措施计划.

Yes No Comments(备注):

3. Can all line changeovers, if any, be performed within the quoted tooling capacity requirements?

所有在线工装的更换是在报价工装能力要求范围内进行的吗? Yes No Comments(备注):

4. Does the net through-put of good pieces(scrap taken out, any allowable rework) meet daily quoted capacity ? 合格零件的净产量(剔除废品, 保留返工合格零件)与报价日生产能力是否相符?

Yes No Comments(备注):

2.

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Run @ Rate GP-9 / 按预定能力生产

5. Is the acceleration plan sufficient to meet requirements ? 加速生产计划是否足以满足要求? Yes No Comments(备注):

Note : All of the preceding five requirements must be met to pass Run @ Rate.

注:上述所有五项要求都须合格才能通过 Run @ Rate。 D. Part quality plan to actual 零件质量计划与实际相比较. 1.Are all Production checking fixtures complete, with acceptable measurement system studies (i.e.,gage R and R) performed, and operator instruction/visual aids available ?

产品检验设备是否完备? 是否作了可接受的测量系统分析工作 (即量具可重复性和再现性)?操作指 导书/目 视控制是否具备?

Yes No Comments(备注):

2.Are all in process gaging and controls complete, functional and in place?

过程测量和控制是否完备, 功能齐全并且到位?

Yes No Comments(备注):

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Run @ Rate GP-9 / 按预定能力生产

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Run @ Rate GP-9 / 按预定能力生产

3.Do the process control plans(normal and GP-12) agree with the actual process? Do production part checks and statistical monitoring take place as outlined on the process control plan?

过程控制计划 (一般的和 GP-12)是否与现行过程相符?是否按过程控制计划作零件检验和统计监测?

Yes No Comments(备注):

4. Are potential failure modes, as identified in the PFMEA, addressed through error-proofing or the control plan? 在PFMEA中所确定的潜在失效模式是否有防错措施或控制计划来处置?

Yes No Comments(备注 ):

5. Do the process control reaction plan and the supplier抯 corrective actions ensure effective containment and correction?

过程控制计划之反应计划和供应商的整改措施是否有效地保证了遏制次品和缺点改进取得实效?

Yes No Comments(备注):

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Run @ Rate GP-9 / 按预定能力生产

Note : All of the preceding requirements must be met to pass Run @ Rate.

注:上述所有要求都须合格才能通过 Run @ Rate。

E. PART QUALITY RESULTS 零件质量结果

Note: The total number of parts produced, the pieces rejected and the pieces reworked must be documented on the

summary sheet. 注: 生产零件总数, 不合格零件数, 及返工零件数都记在总结表中.

1.Do the parts produced off production tooling during the Run @ Rate meet SGM抯 requirements for on-going quality, as stated in PPAP ?

在按预定能力生产时, 用生产工装生产出来的零件是否符合PPAP中记载的SGM对准予持续制造的质 量 要求?

Yes No Comments(备注):

2.Is the manufacturing process in control ? 制造过程是否受控?

Yes No Comments(备注):

3.Does the manufacturing process demonstrate the required capability ?

制造过程能否证明所要求的生产能力?

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