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五凌电力有限公司企业标准
水电厂设备管理工作手册
编写部门：安全生产运营部 编写：李贤明
五凌电力有限公司 2010年10月30日发布
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目录
第一章 手册概述 ................................................................................................................ 4
（一）、目的 .................................................................................................................................................. 4 （二）、适用范围 .......................................................................................................................................... 4 （三）、主要内容 .......................................................................................................................................... 4 （四）、参考依据 .......................................................................................................................................... 4
第二章 水电厂设备管理模式、措施 ................................................................................ 5
（一）、设备管理模式 .................................................................................................................................. 5 （二）、设备管理措施 .................................................................................................................................. 5
第三章 水电厂设备管理工作事项 .................................................................................... 5
（一）、点检定修管理工作事项 .................................................................................................................. 5 （二）、基础管理工作事项 .......................................................................................................................... 7 （三）、设备检修管理工作事项 .................................................................................................................. 7 （四）、技术监督管理工作事项 .................................................................................................................. 9 （五）、可靠性管理工作事项 .................................................................................................................... 10
第四章 水电厂设备管理工作规则 ................................................................................... 11
（一）、定期点检工作规则 .................................................................................................................... 11
（二）、精密点检工作规则 ······································································································· 12 （三）、点检定修月报管理工作规则 ························································································ 13 （四）、设备劣化倾向管理工作规则 ························································································ 14 （五）、点检定修策略工作规则 ································································································ 15 （六）、设备隐患排查工作规则 ································································································ 17 （七）、设备故障分析工作规则 ································································································ 18 （八）、设备日常维护保养管理工作规则 ················································································· 18 （九）、设备缺陷管理工作规则 ································································································ 20 （十）、设备评级工作规则 ······································································································· 21 （十一）、设备异动工作规则 ···································································································· 22 （十二）、三年技改大修滚动规划编制工作规则 ····································································· 23 （十三）、年度检修、技改计划编制工作规则 ········································································· 24 （十四）、检修、技改计划管理工作规则 ················································································· 26 （十五）、生产工程项目工作规则 ···························································································· 27 （十六）、技改项目立项工作规则 ···························································································· 29 （十七）、重大工程项目前评估工作规则 ················································································· 30 （十八）、重大工程项目中评估工作规则 ················································································· 31 （十九）、生产工程项目后评估工作规则 ················································································· 32 （二十）、生产工程项目专项评估工作规则 ············································································· 33 （二十一）、年度检修、技改项目总结编制工作规则 ······························································ 34 （二十二）、检修文件包管理工作规则 ···················································································· 35 （二十三）、技术监督管理工作规则 ························································································ 36 （二十四）、技术监督报表工作规则 ························································································ 37 （二十五）、设备定值变更工作规则 ························································································ 38 （二十六）、设备技术台账管理工作规则 ················································································· 39 （二十七）、可靠性指标控制工作规则 ···················································································· 40 （二十八）、可靠性报表工作规则 ···························································································· 41
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第五章 水电厂设备管理工作要点 .................................................................................. 42
第一节 基础管理 ····················································································································· 42 （一）、业务描述 ........................................................................................................................................ 42 （二）、工作目标 ........................................................................................................................................ 42 （三）、管理措施 ........................................................................................................................................ 42 （四）、制度支持 ........................................................................................................................................ 43 第二节 设备维护保养 ············································································································· 44 （一）、业务描述 ........................................................................................................................................ 44 （二）、工作目标 ........................................................................................................................................ 44 （三）、管理措施 ........................................................................................................................................ 44 （四）、制度支持 ........................................................................................................................................ 46 第三节 技术监督管理 ············································································································· 46 （一）、业务描述 ........................................................................................................................................ 46 （二）、工作目标 ........................................................................................................................................ 46 （三）、管理措施 ........................................................................................................................................ 46 （四）、制度支持 ........................................................................................................................................ 47 第四节 设备可靠性管理 ········································································································· 47 （一）、业务描述 ........................................................................................................................................ 47 （二）、工作目标 ........................................................................................................................................ 47 （三）、管理措施 ........................................................................................................................................ 48 （四）、制度支持 ........................................................................................................................................ 48 第五节 设备评级管理 ············································································································· 48 （一）、业务描述 ........................................................................................................................................ 48 （二）、工作目标 ........................................................................................................................................ 49 （三）、管理措施 ........................................................................................................................................ 49 （四）、制度支持 ........................................................................................................................................ 49 第六节 备品备件管理 ··············································································································· 49 （一）、业务描述 ........................................................................................................................................ 49 （二）、工作目标 ........................................................................................................................................ 49 （三）、管理措施 ........................................................................................................................................ 50 （四）、制度支持 ........................................................................................................................................ 50 第七节 设备技改管理 ············································································································· 51 （一）、业务描述 ........................................................................................................................................ 51 （二）、工作目标 ........................................................................................................................................ 51 （三）、管理措施 ........................................................................................................................................ 51 （四）、制度支持 ........................................................................................................................................ 52 第八节 设备检修管理 ············································································································· 52 （一）、业务描述 ........................................................................................................................................ 52 （二）、工作目标 ........................................................................................................................................ 52 （三）、管理措施 ........................................................................................................................................ 53 （四）、制度支持 ........................................................................................................................................ 56 （五）、格式规范 ........................................................................................................................................ 56
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第一章 手册概述
（一）、目的
明确水电厂设备基本内容和要求，规范设备管理；实现设备完好率100%，非计划停运次数≤0.2次/台·年。
（二）、适用范围
本手册适用于公司有关部门、各电厂、工程公司及控股子公司。
（三）、主要内容
本册主要内容：设备台账管理、设备维护保养管理、设备可靠性管理、设备检修管理、设备定值管理、设备缺陷管理、备品备件管理、节能降耗管理。
（四）参考依据：
1、《水电站设备检修管理导则DL T1066-2007》。 2、《发电企业设备检修导则DL T 838-2003》。 3、《中国电力投资集团公司发电生产工程管理制度》。 4、《中国电力投资集团公司技术监督管理规定》。
5、五凌公司《设备管理规定》、《设备点检定修管理规定》、《设备缺陷管理规定》、《安全生产隐患排查治理管理规定》、《设备维护保养管理规定》、《设备基础管理规定》、《生产技术基础管理规定》、《科技进步管理规定》、《技术监督管理规定》、《技术监督异常告警规定》、《发电设备可靠性管理规定》、《备品备件管理规定》、《物资管理规定》、《固定资产管理规定》、《节能降耗管理规定》、《生产工程管理规定》、《水电机组检修达优评价考核规定》、《检修文件包管理制度》、《设备检修管理制度》、《水电机组AB级检修关键节点质量控制管理制度》、《生产工程项目后评价管理制度》、《水电厂生产管理标准》、《水电检修管理标准》等。
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第二章 水电厂设备管理模式、措施
（一）、设备管理模式
以设备主人制落实设备分工管理，以技术监督实现设备健康控制，以点检定修开展设备维修保养，以设备评级评估设备管理业绩，以基础数据统计分析与考核做到闭环管理。
（二）、设备管理措施
实行“设备主人制”和“区域负责人制”。定期进行巡视检查、定期轮换、定期试验，及时发现并消除设备缺陷。通过设备健康分析、设备评级，分析评价设备管理效果；通过基础数据统计分析强化设备可靠性管理。建立隐患排查治理长效机制，隐患治理从人员、方案、措施、资金、计划五个方面加以落实。对重大设备隐患实行定人、定措施，限时整改，利用公司信息服务系统平台，将各电厂的重大设备隐患 “挂牌”进行监督，共同献计献策，促进隐患治理，要求经过检修的设备的隐患必须消除，提高设备健康水平。
第三章 水电厂设备管理工作事项
（一）、点检定修管理工作事项 专业类别 设备管理 工作类别 点检定修管理 工作事项 工作 性质 工作 频率 管理规定 工作规则 目 标 点检标准内容齐全、正确，并不断持续完善改进。 使用规范、保养到位，确保仪器、仪表的状态良好。 考评基准 设备点检标准制定 推进 复杂 1次/年 设备点检定修管理规定 设备点检标准制定规则 仪器、仪表使用维护工作规则 符合点检定修工作要求 定期保养检验到位，帐实相符，定置管理，记录齐全。 点检仪器、日仪表管理 常 简单 随机 试验室管理规定 日常点检 日常 简单 每天 设备点检定修管理规定 日常点检工作规则 日常点检到位，能及时发现设巡视到位率。 备的异常和故障。 -5-