毕业设计：年产20万吨啤酒厂设计
1
摘 要 随着我国改革开放的不断深入，在当前国民经济稳定快速发展的形势
下，人民消费水平不断提高，为中国啤酒行业的发展创造了一个良好环境。本论文设计主要是对中国的啤酒行业进行了调查和分析，确定了项目的选址、设计和实施方案。新建项目是一个产能20万吨的啤酒项目可以直接扩大啤酒企业原有的市场，有利于开发新市场，解决啤酒企业的发展需求。本设计包括可行性报告，工厂设计，主要生产车间的平面布置图，全厂的平面布置图。
关键词 啤酒 新建项目 工厂设计 平面布置图
Abstract: With the constant deepening of China's reform and opening up, steady and rapid development in the current economic situation, people's consumption has improved continuously, the development of China's beer industry has created a favorable environment. In this paper, designed mainly conducted a survey and analysis of China's beer industry to determine the project's site, design and implementation of programs. New project is a capacity of 200,000 tons of beer, beer companies to expand the project can be directly established markets are conducive to the development of new markets, solve the beer business development needs. The design includes feasibility studies, plant design, the main production plant layout diagram, the whole plant layout diagram.
Keyword: Beer New project Factory design Layout diagram
2
目录
1前 言 .......................................................................................................................... 6 2可行性报告 ................................................................................................................... 7
2.1项目总论 ............................................................................................................. 7
2.1.1项目背景.................................................................................................... 7 2.1.2项目名称.................................................................................................... 8 2.1.3项目拟建地点............................................................................................. 8 2.1.4投资的必要性............................................................................................. 8 2.2研究工作依据和范围 ............................................................................................ 9
2.2.1研究工作依据............................................................................................. 9 2.2.2研究工作范围............................................................................................. 9 2.2.3研究工作结论............................................................................................. 9 2.3项目需求预测和拟建规模 ................................................................................... 10 2.3.1国内外需求情况的预测............................................................................. 10 2.3.2产品方案和建设规模 ................................................................................ 10 2.4设计方案 ........................................................................................................... 12
2.4.1项目组成.................................................................................................. 12 2.4.2生产技术方案........................................................................................... 12 2.4.3公用辅助设施与交通运输方式 .................................................................. 12 2.5工厂的组织管理系统 .......................................................................................... 15 2.6投资结构 ........................................................................................................... 16 2.7社会及经济效果评估 .......................................................................................... 16 3绪论 ............................................................................................................................ 16
3.1.1项目产品市场供求现状及前景分析 ........................................................... 16
3.1.2项目产品的市场竞争优势分析 .................................................................. 17 3.2设计的指导思想 ................................................................................................. 17 3.3设计的范围 ........................................................................................................ 17 3.4产品方案、规模及销售方向 ............................................................................... 18 4厂址的选择及企业结构 ................................................................................................ 18
4.1厂址的选择 ........................................................................................................ 18
4.1.1厂址的确定 .............................................................................................. 18
4.1.2厂区所在地气候、水文等条件 .................................................................. 19 4.1.3全厂设置.................................................................................................. 19 4.2企业组织、劳动定员及人员培训 ........................................................................ 20
4.2.1企业组织.................................................................................................. 20 4.2.2企业总架构 .............................................................................................. 20 4.2.3劳动定员.................................................................................................. 21 4.2.4定员设计.................................................................................................. 23
5啤酒厂的工艺设计 ....................................................................................................... 24
5.1产品方案及主要产品的工艺流程 ........................................................................ 24
5.1.1产品方案的确定 ....................................................................................... 24
3
5.1.2市场调查.................................................................................................. 24 5.2主要产品 ........................................................................................................... 25
5.2.1啤酒酿造工艺流程.................................................................................... 25 5.2.2生产的工艺要点 ....................................................................................... 26 5.3检验规则 ........................................................................................................... 28 5.4标签、包装、运输及贮存 ................................................................................... 29
5.4.1标签......................................................................................................... 29
5.4.2包装......................................................................................................... 29 5.4.3包装材料应清洁、干燥、无毒、无异味、符合食品卫生要求..................... 29 5.4.4包装要完整，无破损现象 ......................................................................... 29 5.4.5其他规格要求按商业合同办理 .................................................................. 29 5.4.6运输......................................................................................................... 29 5.5主要产品的物料衡算 .......................................................................................... 29
5.5.1工艺技术指标及基础数据 ......................................................................... 29 5.5.2物料衡算.................................................................................................. 30 5.6设备生产能力的计算及选型 ............................................................................... 34 5.6.1设备选型的原则 ....................................................................................... 34 5.6.2主要设备的选型计算 ................................................................................ 35 5.7车间用水、汽、电用量的衡算 ............................................................................ 42
5.7.1车间耗热的计算 ..................................................................................... 42 5.7.2啤酒厂发酵车间的耗冷量衡算 .................................................................. 47
6辅助部门 ..................................................................................................................... 50
6.1化验室 ............................................................................................................... 50
6.1.1化验室的职能........................................................................................... 50 6.1.2化验室的任务和组成 ................................................................................ 50
6.2仓库 .................................................................................................................. 50
6.2.1食品仓库设置的特点 ................................................................................ 51 6.2.2仓库面积的确定 ....................................................................................... 51 6.3工厂运输 ........................................................................................................... 51
6.3.1厂外运输.................................................................................................. 51
6.3.2厂内运输.................................................................................................. 51 6.3.3车间运输.................................................................................................. 52 6.4污水处理 ........................................................................................................... 52
6.4.1食品工业废水中包含的主要污染物 ........................................................... 52
6.4.2食品工业废水的主要特点 ......................................................................... 53 6.4.3污水处理.................................................................................................. 53 6.5锅炉房 ............................................................................................................... 54 6.6供电 .................................................................................................................. 54 7全厂性的生活设施 ....................................................................................................... 54
7.1行政办公楼 ........................................................................................................ 55 7.2饭堂 .................................................................................................................. 55 7.3更衣室 ............................................................................................................... 55 8技术经济分析 .............................................................................................................. 56
8.1投资估算 ........................................................................................................... 56
4
8.1.1固定资产.................................................................................................. 56
8.2成本估算 ........................................................................................................... 56 9结 论 .......................................................................................................................... 59 参考文献........................................................................................................................ 60 致 谢 ............................................................................................... 错误！未定义书签。
5