QG-ESI-18-4.4.6-03炼铁作业部岗位安全操作规程 版次/修改号:A/0 页数/总页数:1 /69
第一章 炼铁作业部安全通则 ················································································ 5 一、一般规程 ·········································································································· 5 二、高炉休风检修安全技术规程 ············································································ 7 三、设备维护与检修安全技术规程 ········································································ 8 四、煤气区域安全技术规程 ················································································· 10 五、高炉富氧鼓风安全操作技术规程 ··································································· 10 六、液压系统安全技术规程 ················································································· 11 七、炼铁爆破安全技术规程 ················································································· 12 第二章 高炉系统安全技术操作规程 ··································································· 12 一、高炉值班工长安全技术操作规程 ··································································· 12 二、炉前工通用安全技术操作规程 ······································································ 13 三、炉前各工种安全技术操作规程 ······································································ 13 四、看水工安全技术操作规程 ·············································································· 15 五、上料工安全技术操作规程 ·············································································· 15 六、热风工安全技术操作规程 ·············································································· 14 七、干除尘工安全技术操作规程 ·········································································· 14 八、炉前除尘工安全技术操作规程 ······································································ 17 九、泥炮及开口机的安全操作规程 ······································································ 18 十、煤气除尘更换布袋安全规程 ·········································································· 18 第三章 喷煤系统安全技术操作规程 ···································································· 19 一、空压机工安全技术操作规程 ·········································································· 19 二、制粉工（包括中速磨、加热炉、风机岗位）安全技术操作规程 ·················· 20 三、喷吹工安全技术操作规程 ·············································································· 20 四、风机工安全技术操作规程 ·············································································· 21
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第四章 冲渣系统安全技术操作规程 ···································································· 22 一、冲渣工安全技术操作规程 ·············································································· 22 二、沟头工安全技术操作规程 ·············································································· 22 三、集控操作工安全技术操作规程 ······································································ 22 四、皮带工安全技术操作规程 ·············································································· 23 五、水泵工安全技术操作规程 ·············································································· 23 第五章 供料系统安全技术操作规程 ···································································· 24 一、皮带工（料仓）安全技术操作规程 ······························································· 24 二、皮带工安全技术操作规程 ·············································································· 24 三、槽下上料工安全技术操作规程 ······································································ 25 四、槽下返矿工安全技术操作规程 ······································································ 25 第六章 其他系统安全技术操作规程 ···································································· 26 一、煤气防护工安全技术操作规程 ······································································ 26 二、材料员安全操作规程 ····················································································· 26 三、工器具安全操作、使用规程 ···········································································27 四、煤气设施检修安全技术操作规程 ··································································· 30 第七章 烧结系统安全技术操作规程 ···································································· 30 一、岗位通用安全要求 ························································································· 30 二、破碎岗位安全规程 ························································································· 31 三、混配岗位安全规程 ························································································· 31 四、混合筒清料作业安全规程 ·············································································· 32 五、 烧结机岗位安全规程 ··················································································· 32 六、烧结机紧炉条作业安全规程 ·········································································· 33
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七、 主控岗位安全规程 ······················································································· 33 八、 环冷岗位安全规程 ······················································································· 34 九、 矿槽岗位安全规程 ······················································································· 35 十、 主抽风机岗位安全规程 ················································································ 35 十一、 筛分岗位安全规程 ··················································································· 36 十二、 电除尘岗位安全规程 ·············································································· 36 第八章 配罐系统安全技术操作规程 ····································································· 37 第九章 检化系统安全技术操作规程 ···································································· 38 一、碳硫仪安全规程····························································································· 38 二、X荧光分析仪安全操作规程 ··········································································· 38 三、磨样机安全操作规程 ····················································································· 39 四、压片机安全操作规程 ····················································································· 39 五、高温炉安全操作规程 ····················································································· 39 六、风动送样安全操作规程 ················································································· 40 七、砂带机安全操作规程 ····················································································· 40 八、光谱仪安全操作规程 ····················································································· 40 九、电热鼓风干燥箱安全操作规程 ······································································ 41 十、试样预磨机安全操作规程 ·············································································· 41 十一、钻床安全操作规程 ····················································································· 41 第十章 放灰系统安全操作规程 ············································································ 42 第十一章 通用系统安全操作规程 ········································································ 43 一、供水水泵工安全操作规定 ·············································································· 43 二、加湿卸灰岗位安全操作规定 ·········································································· 43 三、化验岗位安全操作规定 ················································································· 43
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四、液压系统安全技术操作规定 ·········································································· 44 五、仪表工安全操作规程 ····················································································· 44 六、电工安全操作规定 ························································································· 45 七、电焊工安全操作规定 ····················································································· 45 八、气焊工安全操作规定 ····················································································· 46 九、钳工安全操作规定 ·························································································· 47 十、天车维修安全操作规定 ·················································································· 47 十一、潜水泵安全操作规程 ················································································· 48
十二、天车工安全技术操作····························································50 十三、叉车司机安全操作规程·························································51
十四、挖掘机安全操作规程····························································53
十五、汽车起重机吊运货物安全操作规程·············································54
十六、电梯工安全技术操作规程······················································55
十七、皮带工岗位安全操作规程·······················································55
十八、电气维修作业人员安全操作规程·············································57
十九、高压值班岗位安全操作规程·····················································59
二十、动作煤气盲板阀安全规程······················································60 二十一、煤气取样安全操作规程······················································61
二十二、卸灰操作安全操作规程······················································61
二十三、干渣池放渣安全操作规程····················································62
二十四、清仓、投仓安全操作规程······················································62
二十五、更换托辊挡料皮子安全操作规程·············································63
二十六、电机更换安全操作规程······················································64
二十七、滚筒更换安全操作规程·······················································64
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二十八、减速机更换安全操作规程·····················································65
二十九、皮带更换安全操作规程·······················································65
三十、滑车安全操作规程·······························································66
三十一、煤粉泄漏处理安全操作规程··················································66
三十二、炼铁作业部氧气安全操作规程·············································67
第一章 炼铁作业部安全通则
一、一般规程
为了保护职工在生产劳动过程中的生命安全和身体健康，保证生产的顺利进行，特制定本规程，全体职工必须严格遵照执行。
1、遵守《安全生产法》和《山东省安全生产条例》及有关安全生产、劳动保
护的法令、方针、政策、标准和规定，牢固树立“安全第一、预防为主”的思想。
2、凡不符合职业安全卫生要求，有危险的厂房、生产线、设备、原材料及违章蛮干危及到人身安全与健康的，职工有权停止作业并及时报告领导处理。
3、进厂的新工人、实习、代培人员及变换工种人员，必须经厂级、作业区级、工段班组级的三级职业健康安全教育，经考试合格后方准上岗操作。
4、工作前必须按规定穿戴好劳动防护用品，女工要把发辫放入工作帽内。当班时不准穿拖鞋、凉鞋、高跟鞋、赤足及袒胸露背、不准带小孩、亲属、朋友进入工作场所。
5、班前及班中不准饮酒，在班中要坚守岗位，尽职尽责，不准做与本职工作无关的事。
6、本职岗位工作未经领导许可不得私自交给他人操作和代替。
7、设备运转时，不准跨越、加油、擦洗、修理、摘挂皮带和触动危险部位。确属不能停车加油的设备，人员必须站在安全位置使用油枪、油壶进行操作。
8、各种机械上的有外露转动部位必须设有安全牢固的档板、罩子等防护装置。所有的电器设备露出金属部位，须加绝缘罩子和护栏，不准随意拆除或非法占用。各种安全防护装置、照明、信号、监测仪表、警戒、防雷装置等必须完好可靠。
9、氧气瓶和乙炔气瓶要有防震腰圈和瓶帽，运送时不得震动、冲击和受热，不得超过车厢高度。氧气瓶嘴严禁接触油类物质。
10、使用乙炔瓶时，禁止敲击、碰撞，注意固定，防止倾倒，不准卧放使用。不得放置在橡胶等绝缘体上。运输乙炔瓶时，必须轻装轻卸，严禁抛、滑、滚、碰。
11、油库、汽车库、变电所、风机房、水泵房、锅炉房等要害部门，非岗位